MerCruiser Horizon 8.1 User Manual (English)

Questions and Answers:

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Jordan Bird MDAug 15, 2025
Why my MerCruiser Horizon 8.1 will not start?
- S
  Susan HallAug 15, 2025
  If your MerCruiser engine won't start or is hard to start, consider the following: * Check the lanyard stop switch. * Ensure you are following the correct starting procedure. * Verify there is sufficient fuel supply by filling the fuel tank or opening the valve. * Replace the fuel filter, in case it's clogged. * Drain the fuel tank and fill it with fresh fuel if the current fuel is stale or contaminated. * Replace any kinked fuel lines or blow out any lines that may be clogged with compressed air. * Check all wire connections. If these steps don't resolve the issue, the ignition system component may be faulty, or there may be an EFI system fault. In the case of EFI system fault, have it checked by an authorized Mercury MerCruiser dealer.
S
steven64Aug 18, 2025
What to do if my MerCruiser Horizon 8.1 Engine starter motor won't crank or cranks slowly?
- A
  aaronbishopAug 19, 2025
  If your MerCruiser engine's starter motor isn't cranking or is cranking slowly, here are a few things to check: * Ensure the battery switch is turned on. * Make sure the remote control is in the neutral position. * Inspect and reset any open circuit breakers, or replace blown fuses. * Examine all electrical connections and wires, especially the battery cables, for looseness, dirt, or damage. Clean and tighten any faulty connections. * Test the battery and charge it if necessary, or replace it if it's bad. * Check the lanyard stop switch to ensure it is not activated.
S
Sheena RuizAug 22, 2025
How to fix a MerCruiser Horizon 8.1 Engine that runs rough?
- D
  Daniel TaylorAug 22, 2025
  If your MerCruiser engine is running rough, missing, or backfiring, here are some possible causes and solutions: * Replace the fuel filter, as it may be clogged. * If the fuel is stale or contaminated, drain the tank and fill it with fresh fuel. * Replace any kinked fuel lines or blow out clogged lines with compressed air. * Clean the flame arrestor. If these steps don't solve the problem, the ignition system component may be faulty, or there may be an EFI system fault. In the case of EFI system fault or low idle speed, have it checked by an authorized Mercury MerCruiser dealer.
T
Tiffany FrankAug 26, 2025
Why is my MerCruiser Horizon 8.1 having poor performance?
- J
  Jeff GutierrezAug 26, 2025
  If your MerCruiser engine is showing poor performance, consider these potential causes: * Inspect the throttle cable and linkages for proper operation, ensuring the throttle is fully open. * Replace the propeller if it is damaged or improper. * Drain excessive bilge water and check for the cause of entry. * Reduce the load or redistribute it more evenly if the boat is overloaded or the load is improperly distributed. * Clean the flame arrestor. * Clean or repair the boat bottom if it's fouled or damaged. For ignition problems or engine overheating, refer to the 'Engine Runs Rough, Misses or Backfires' or 'Excessive Engine Temperature' sections, respectively. If there is an EFI System fault, have it checked by an authorized Mercury MerCruiser dealer.
C
Christina ChristensenAug 28, 2025
What causes low oil pressure in a MerCruiser Engine?
- M
  Mrs. Karen DixonAug 28, 2025
  Low oil pressure in your MerCruiser engine can be caused by: * Insufficient oil in the crankcase: Check and add oil. * Excessive oil in the crankcase (causing it to become aerated): Check and remove the required amount of oil and determine the cause of the excessive oil, such as improper filling. * Diluted or improper viscosity oil: Change the oil and oil filter, using the correct grade and viscosity oil. Determine the cause for dilution, such as excessive idling.
L
Leonard MitchellSep 4, 2025
Why won't my MerCruiser Horizon 8.1 starter motor crank, or cranks slowly?
- W
  wushannonSep 4, 2025
  If the starter motor won't crank the engine, or cranks slowly, here are a few things to check: * Ensure the battery switch is turned on. * Make sure the remote control is in the neutral position. * Check and reset the main power circuit breaker or replace the fuse. Also, check the 5 amp fuse on the power harness connected to the battery, and replace it if necessary. * Inspect all electrical connections and wires (especially battery cables) for looseness or dirt. Clean and tighten any faulty connections. * Test the battery and charge if necessary, or replace it if it's bad. * Verify that the lanyard stop switch is not activated.
M
Mason TranSep 7, 2025
What to do if MerCruiser Horizon 8.1 is not recharging?
- B
  butlersusanSep 7, 2025
  If your MerCruiser engine is not recharging, consider the following: * Turn off any non-essential accessories to reduce the current draw from the battery. * Replace and/or adjust the alternator drive belt if it is loose or in poor condition. * Test the battery and replace it if necessary. * Check all electrical connections and wires, especially the battery cables. Clean and tighten any faulty connections and repair or replace any damaged wiring. * Test the alternator output, and replace it if necessary.
J
jwilliamsonSep 12, 2025
Why is the steering wheel of my MerCruiser Horizon 8.1 jerking?
- S
  sarah35Sep 12, 2025
  If the wheel jerks or is difficult to turn on your MerCruiser engine, you can try the following: * Check the power steering pump fluid level for leaks and refill the system with fluid. * Replace and/or adjust the drive belt if it's loose or in poor condition. * Lubricate the steering components. If any steering fasteners or parts are loose or missing, or if the power steering fluid is contaminated, consult an authorized Mercury MerCruiser dealer immediately.

MerCruiser Horizon 8.1 Specifications

General

Engine Type	V8
Displacement	496 cid (8.1L)
Cooling System	Closed cooling
Ignition	Electronic
Fuel System	Multi-Port Fuel Injection (MPI)
Bore x Stroke	4.25 x 4.37 inches
Alternator Output	65 amp

Summary

Declaration of Conformance – Mercury MerCruiser

Recreational Craft Directive 94/25/EC; 2003/44/EC

Lists standards applied for Recreational Craft Directive compliance.

Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC

Lists standards applied for Electromagnetic Compatibility Directive compliance.

Section 1 - Warranty

Warranty Registration: United States and Canada

Process for registering warranty coverage in the US and Canada.

Warranty Registration: Outside the United States and Canada

Process for registering warranty coverage outside US and Canada.

Transfer of Warranty

Mercury MerCruiser Limited Warranty (Gasoline‑Fueled Products Only)

Details what is covered and the duration of the limited warranty for gasoline engines.

3‑Year Limited Warranty Against Corrosion

Details the 3-year limited warranty against corrosion for engine products.

California Emissions Limited Warranty

Details the warranty for emission control systems on California-certified engines.

What Is Not Covered

DISCLAIMERS AND LIMITATIONS

Outlines disclaimers, limitations of warranties, and exclusion of damages.

Manufacturer's Warranty Coverage

Owner's Warranty Responsibilities

Section 2 - Getting to Know Your Power Package

Lanyard Stop Switch

Remote Controls (Non‑DTS Models)

Remote Controls (DTS Models)

Section 3 - On the Water

Safe Boating Suggestions

Provides recommendations for safe boating practices and regulations.

Be Alert to Carbon Monoxide Poisoning

Warns about carbon monoxide hazards and symptoms in enclosed areas.

Basic Boat Operation (Non‑DTS Models)

Launching and Boat Operation

Basic Boat Operation (DTS Models)

Starting and Stopping the Engine

Details the procedures for starting and stopping the engine.

Freezing Temperature Operation

Advises on precautions to prevent freeze damage during cold weather operation.

Protecting People in the Water

Advises on precautions to protect people in the water near the boat.

Wave and Wake Jumping

Impact with Underwater Hazards

Advises on how to handle impacts with underwater objects and subsequent checks.

20‑Hour Break‑In Period

Details the essential break-in procedures for new engines.

Section 4 - Specifications

Fuel Requirements

Outlines the types of gasoline required and prohibited for the engine.

Fuel Ratings

Specifies acceptable octane ratings and types of unleaded gasoline.

Engine Specifications

Lists detailed technical specifications for engine models.

Fluid Specifications

Provides fluid capacities and types for engine and transmission.

Section 5 - Maintenance

Owner/Operator Responsibilities

Defines the responsibilities of the owner/operator for maintenance and safety.

Dealer Responsibilities

Maintenance

Introduces the maintenance section, including safety warnings.

Inspection

Maintenance Schedule—Inboard Models

Provides a detailed schedule for routine and scheduled maintenance tasks for inboard models.

Engine Oil

Details how to check and fill engine oil, including dipstick usage.

Changing Oil and Filter

Explains the process for changing engine oil and filter, including warm oil benefits.

Changing the Oil Filter

Details how to remove and install a new engine oil filter.

Transmission Fluid

Engine Coolant

Battery

Cleaning the Flame Arrestor

Water‑Separating Fuel Filter

Provides instructions for removing and installing the water-separating fuel filter.

Serpentine Drive Belt

Replacing

Flushing the Seawater System—Inboard Models

Explains how to flush the seawater system for inboard models when the boat is out of the water.

Section 6 - Storage

Cold Weather or Extended Storage

Advises on procedures for preparing the power package for cold weather or extended storage.

ENGINE AND FUEL SYSTEM PREPARATION

Details preparation steps for the engine and fuel system for storage.

Draining the Seawater System

Provides instructions on how to drain the seawater cooling system to prevent freeze damage.

Battery Storage

Power Package Recommissioning

Details steps for recommissioning the power package after storage.

Section 7 - Troubleshooting

Diagnosing EFI Problems

Diagnosing DTS Problems

Engine Guardian System

Describes the Engine Guardian system's function in monitoring and protecting the engine.

Troubleshooting Charts

Introduces charts that help identify and resolve common engine problems.

Starter Motor Will Not Crank Engine, or Cranks Slowly

Engine Will Not Start or Is Hard to Start

Lists possible causes and remedies for engine starting difficulties.

Engine Runs Rough, Misses, or Backfires

Poor Performance

Excessive Engine Temperature

Lists possible causes and remedies for excessive engine temperature.

Low Engine Oil Pressure

Lists possible causes and remedies for low engine oil pressure.

Battery Will Not Recharge

Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds

Steering Wheel Jerks or Is Difficult to Turn

Section 8 - Customer Assistance Information

Owner Service Assistance

Local Repair Service

Attention Required after Submersion

Details immediate service requirements after the engine has been submerged.

Replacement Service Parts

Resolving a Problem

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