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Mercury 5 SERIES User Manual

Mercury 5 SERIES
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CYLINDER BLOCK AND CRANKCASE
90-857138R1 MAY 2000 Page 4B–25
Measuring Diameter of Crank Pin “A”
Standard Value Out of the Limit
1.179 in. (29.94 mm) If 1.177 in. (29.91 mm) or less requires
replacement
Measuring Outer Diameter of Crankshaft in the Oil Pan Bearing “B”
Standard Value Out of the Limit
0.983 in. (24.98 mm) If 0.982 in. (24.96 mm) or less requires
replacement
A
B
Measuring Oil Clearance at Big End of Connecting Rod Using Plastigauge
Standard Value Out of the Limit
0.002 - 0.003 in. (0.053 - 0.079 mm) If 0.0035 in. (0.090 mm) or more requires
replacement
1. Clean all the oil from the connecting rod and crank pin.
2. Place the connecting rod on the crank pin.
3. Place a piece of plastigauge on the crank pin.
IMPORTANT: Do not rotate connecting rod when measuring clearance.
4. Install the connecting rod cap. Torque bolts to 106 lb-in. (12 Nm).
5. Remove the connecting rod cap and measure the compressed plastigauge to check the
connecting rod oil clearance. Out of specification, replace.

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Mercury 5 SERIES Specifications

General IconGeneral
Horsepower5 hp
Cylinders1
StartingManual
Full Throttle RPM Range5000-6000
Fuel Induction SystemCarburetor
Shaft Length15"
Recommended Fuel87 octane

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