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Mercury MerCruiser 5.7 MPI User Manual

Mercury MerCruiser 5.7 MPI
114 pages
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© 2007 Mercury Marine 5.7 MPI & 5.7 Horizon with Emissions Control
*899883173*
90-899883173 1207
NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury
MerCruisers’ instructions complies with the requirements of the following directives
by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement Standards Applied
Owner’s manual (A.2.5) ISO 10240
Openings in Hull, Deck and superstructure (A.3.4) ISO 9093‑1; ISO 9093‑2
Handling characteristics (A.4) ISO 8665
Inboard Engine (A.5.1.1) ISO 15584; ISO 10088; ISO 7840; ISO 10133
Fuel System (A.5.2) ISO 10088; ISO 7840; ISO 8469
Electrical System (A.5.3) ISO 10133; ISO 8846
Steering system (A.5.4)
Applicable portions of: ISO 10592, ISO 8848 and
ABYC P‑17
Exhaust emission requirements (B.2) ISO 8178
Owner’s manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
Ignition‑protected equipment (Annex II) ISO 8846; SAE J1171; SAE J1191; SAE J 2031
Mercury MerCruiser declares that our sterndrive or inboard engines without integral
exhaust, when installed in a recreational craft, in accordance with the manufacturers
supplied instructions, will meet the exhaust emissions requirements of the directive
mentioned above. This engine must not be put into service until the recreational craft
in which it is to be installed has been declared in conformity, if so required, with the
relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Generic emission standard EN 50081‑1
Generic immunity standard EN 50082‑1
Vehicles, boats and internal combustion engine
driven devices Radio disturbance characteristics
SAE J551 (CISPR 12)
Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
The notified body responsible for surveillance of the quality system under Full Quality Assurance
Module H of Directive 2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
Patrick C. Mackey
President ‑ Mercury Marine, Fond du Lac, WI USA

Table of Contents

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Mercury MerCruiser 5.7 MPI Specifications

General IconGeneral
Engine TypeV8
Horsepower300 hp
Fuel SystemMulti-Port Fuel Injection (MPI)
Compression Ratio9.4:1
Cylinders8
Displacement5.7L (350 cu in)
Bore x Stroke4.00 in x 3.48 in
Fuel TypeGasoline
Cooling SystemRaw Water Cooling

Summary

Declaration of Conformance – Mercury MerCruiser

Recreational Craft Directive Compliance

Outlines compliance with Recreational Craft Directive 94/25/EC and 2003/44/EC.

Electromagnetic Compatibility Directive Compliance

Details compliance with EMC Directive 89/336/EC, 92/31/EEC and 93/68/EEC.

Identification Record

Welcome

Warranty Message

Manual Usage Instructions

Safety Alerts and Notices

Section 1 - Warranty

Warranty Registration Process

Details the steps for registering your product for warranty coverage.

Transfer of Warranty

Explains how to transfer the limited warranty to a subsequent owner.

Mercury Product Protection Plan

Information on the optional extended warranty plan for mechanical breakdowns.

Mercury MerCruiser Limited Warranty (Gasoline-Fueled Products Only)

Outlines the coverage, duration, and conditions for the standard limited warranty.

3-Year Limited Warranty Against Corrosion

Specific warranty coverage against corrosion for marine engines.

Global Warranty Charts

Charts detailing warranty coverage based on region and boat brand.

Consumer Application Warranty Chart

Warranty terms for consumer boat applications by region and brand.

Commercial Application Warranty Chart

Warranty terms for commercial boat applications by region and brand.

Government Application Warranty Chart

Warranty terms for government applications by region and brand.

Mercury Installation Quality Certification Program

Information on the certification program for quality installation.

California Emissions Limited Warranty

Details the warranty for emission control systems specific to California regulations.

Warranty Conditions and Coverage

Covers conditions for warranty, what Mercury will do, and exclusions.

Emission Control System Components

Lists the parts included in the emission control system warranty.

California Emission Control Warranty Statement

Explains warranty rights, manufacturer coverage, and owner responsibilities.

Disclaimers and Limitations

Legal disclaimers regarding implied warranties and consequential damages.

Emission Control Information Label

Describes the label affixed to the engine for emissions compliance.

Owner Responsibility for Emissions

Outlines operator duties to maintain emission levels and avoid modifications.

Emission Certification Star Label

Explains the meaning of different star labels for marine engine emissions.

Section 2 - Getting to Know Your Power Package

Identification and Serial Numbers

Explains how to find and interpret engine and transmission identification.

Transmissions Overview

Details different types of transmissions and their identification plates.

Lanyard Stop Switch Operation

Describes the function and importance of the engine kill switch lanyard.

Marine Engine Instrumentation

Overview of VesselView, digital, and analog gauges found on boats.

Remote Controls (Non-DTS Models)

Explanation of panel and console mount controls for non-DTS systems.

Remote Controls (DTS Models)

Details panel mount controls for Digital Throttle and Shift (DTS) systems.

Electrical System Overload Protection

Explains how fuses and circuit breakers protect the electrical system.

Audio Warning System

Describes the caution and severe warning horn states and fault indicators.

Guardian Strategy System

Explains how the system monitors and restricts engine power to prevent damage.

Section 3 - On the Water

Safe Boating Suggestions

Provides general advice and recommendations for safe boating practices.

Carbon Monoxide Poisoning Awareness

Warns about the dangers of carbon monoxide and ventilation.

Basic Boat Operation

Covers launching, general operation, starting, and stopping engines.

Protecting People in the Water

Safety precautions when swimmers or people are near the boat.

High-Speed and Performance Operation

Advice on operating high-speed or high-performance boats.

Wave and Wake Jumping Safety

Warnings and advice regarding operating a boat in waves and wakes.

Impact with Underwater Hazards

Guidance on navigating shallow water and avoiding underwater obstacles.

Conditions Affecting Operation

Factors like weight distribution, hull condition, and cavitation affecting performance.

Getting Started: Break-in and Aftercare

Instructions for the initial 20-hour break-in period and post break-in care.

Section 4 - Specifications

Cruising RPM and Fuel Requirements

Recommended RPM ranges for peak efficiency and fuel specifications.

Engine Oil Recommendations

Specifies the recommended engine oil type, viscosity, and NMMA rating.

Engine Specifications

Technical details like power, displacement, RPM ranges, and electrical system.

Fluid Specifications (Engine and Transmission)

Lists capacities and fluid types for engine oil and transmission fluids.

Section 5 - Maintenance

Owner and Dealer Responsibilities

Defines the duties of owners and dealers regarding maintenance and service.

Do-It-Yourself Maintenance Suggestions

Advice for owners performing their own maintenance tasks.

Inspection Procedures

Guidelines for regularly inspecting the power package for optimal performance.

Maintenance Schedule (Inboard Models)

Lists routine and scheduled maintenance tasks based on time or hours.

Engine Oil Maintenance

Procedures for checking, filling, and changing engine oil and filter.

Transmission Fluid Maintenance

Steps for checking and changing transmission fluid for various models.

Engine Coolant Maintenance

Instructions for checking and filling engine coolant and ensuring freeze protection.

Battery Precautions and Maintenance

Safety advice and precautions for handling and maintaining batteries.

Cleaning the Flame Arrestor

Step-by-step guide to cleaning the engine's flame arrestor.

Water-Separating Fuel Filter Service

Instructions for removing and installing the fuel filter element.

Lubrication Points

Guidance on lubricating throttle cables and transmission linkages.

Serpentine Drive Belt Service

Procedures for checking belt tension and replacing the drive belt.

Flushing The Power Package

Instructions for flushing the cooling system after operation in certain water conditions.

Section 6 - Storage

Cold Weather or Extended Storage Preparation

Essential steps for preparing the power package for storage during cold weather.

Draining the Seawater System

Procedures for draining the seawater cooling system to prevent freeze damage.

Battery Storage Guidelines

Recommendations for storing the battery safely during extended periods.

Power Package Recommissioning

Steps to follow when returning the stored power package to service.

Section 7 - Troubleshooting

Diagnosing EFI and DTS Problems

Guidance on using dealer tools to diagnose Electronic Fuel Injection (EFI) and DTS issues.

Engine Guardian System Operation

Explains how the system monitors and restricts engine power to prevent damage.

Common Troubleshooting Charts

Tables listing possible causes and remedies for various engine performance issues.

Section 8 - Customer Assistance Information

Owner Service Assistance and Dealer Support

Information on obtaining service, local repair, and dealer responsibilities.

Parts and Accessories Inquiries

How to inquire about or order genuine Quicksilver replacement parts.

Resolving a Problem with Your Dealer

Steps to take if a problem with the product cannot be resolved by the dealership.

Mercury Marine Service Offices

Contact information for Mercury Marine regional service offices worldwide.

Ordering Technical Literature

How to obtain additional manuals, guides, and technical information.

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