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Mercury 9.9 Bigfoot 4-Stroke User Manual

Mercury 9.9 Bigfoot 4-Stroke
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Welcome Aboard!
Proper care and maintenance is an important part in keeping your Mercury Product operating at peak efficiency
for maximum performance and economy. The enclosed Owner's Registration Card is your key to trouble‑free
family fun. Refer to your Operation and Maintenance Manual for full details of your warranty coverage.
Details of your nearest dealer can be found on www.marinepower.com where country maps and full contact
information are displayed.
Is your engine properly registered for warranty purpose? Please check on www.marinepower.com. If
necessary, please contact your local dealer.
Declaration of Conformity
This outboard motor’s serial number plate contains in the lower corner left hand corner either the CE mark
alone or the CE mark accompanied by a notified body number. This outboard motor manufactured by Mercury
Marine, Fond du Lac, WI, USA or Marine Power Europe Inc. Park Industriel, de Petit‑Rechain, Belgium
complies with the requirements of the following directives by meeting the associated standards, as amended:
If the CE mark is accompanied by a notified body number, the following Recreational Craft Directive applies:
Recreational Craft Directive: 2003/44/EC amending 94/25/EC
Owner's manual (A.2.5) ISO 10240
Handling characteristics (A.4) ISO 8665
Outboard engine starting (A.5.1.4) ISO 11547
Fuel tanks (A.5.2.2) ISO 13591; ISO 8469
General steering system ABYC P‑17
Exhaust emission requirements (B.2) ISO 8178
Owner's manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
The notified body responsible for surveillance of the quality system under Full Quality
Assurance Module H of Directive 2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
If the CE mark is not accompanied by a notified body number, the following Recreational Craft Directive
language applies:
Recreational Craft Directive: 94/25/EC
Owner's manual (A.2.5) ISO 10240
Handling characteristics (A.4) ISO 8665
Outboard engine starting (A.5.1.4) ISO 11547
Fuel tanks (A.5.2.2) ISO 13591; ISO 8469
© 2005 Mercury Marine 8/9.9 & 9.9 Bigfoot 4-Stroke 90-10241060 1204

Table of Contents

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Mercury 9.9 Bigfoot 4-Stroke Specifications

General IconGeneral
Engine Type4-Stroke
Horsepower9.9 HP
Fuel TypeGasoline
Gear Ratio2.42:1
Starting SystemManual
Cylinders2
SteeringTiller
Full Throttle RPM Range5000-6000 RPM
Alternator Output6 Amps
Oil Capacity0.8 L
Displacement208 cc
Shaft Length20 in (508 mm)
StartingElectric / Manual
Fuel Induction SystemCarbureted

Summary

Declaration of Conformity

Recreational Craft Directive: 2003/44/EC amending 94/25/EC

Details compliance with EU directives for recreational craft, as amended.

Recreational Craft Directive: 94/25/EC

Outlines requirements for recreational craft when CE mark is not accompanied by a notified body.

Safety of Machinery Directive

Principles of safety integration (1.1.2)

Covers safety integration principles for machinery and products.

Noise (1.5.8)

Specifies standards related to noise emissions from machinery.

Vibration

Addresses standards for vibration levels in machinery.

Electromagnetic Compatibility Directive 89/336/EC

Generic emission standard

Defines standards for electromagnetic emissions from products.

Generic immunity standard

Defines standards for immunity to electromagnetic disturbances.

Electrostatic discharge testing

Outlines requirements for testing against electrostatic discharge.

Warranty Information

Transfer Of Warranty

Explains the process and conditions for transferring the limited warranty to a new owner.

Warranty Registration United States And Canada

Details the procedure for registering the product for warranty in the US and Canada.

Warranty Registration Outside The United States And Canada

Outlines the warranty registration process for customers outside the US and Canada.

FourStroke Outboard Limited Warranty United States, Canada and Europe

Details the warranty coverage for new products in the US, Canada, and Europe.

FourStroke Outboard Limited Warranty (Confederation of Independent States, Middle-East, and Africa)

Outlines warranty terms for specific regions including CIS, Middle East, and Africa.

3 Year Limited Warranty Against Corrosion

Specifies the warranty coverage period for corrosion-related issues.

Warranty Coverage And Exclusions

Clarifies what is covered and excluded under the product's warranty.

Features and Controls

Tiller Handle Features

Describes the various controls and features associated with the tiller handle.

Remote Control Features

Details the functions and operations of the remote control systems.

Warning System

Explains the engine's warning system, including oil pressure lights and guardian system.

Storage

Storage Preparation

Outlines crucial steps for preparing the outboard for out-of-season or prolonged storage.

Protecting External Outboard Components

Guidance on protecting the outboard's exterior parts during storage.

Protecting Internal Engine Components

Instructions for safeguarding the internal engine components during storage.

Gearcase

Procedures for gearcase maintenance related to storage.

Positioning Outboard For Storage

Recommended positions for storing the outboard to prevent damage.

Battery Storage

Guidelines for proper storage of the outboard's battery.

Troubleshooting

Starter Motor Will Not Crank The Engine (Electric Start Models)

Lists possible causes and solutions when the electric start motor fails to crank.

Engine Will Not Start

Provides common reasons and remedies for an engine that fails to start.

Engine Runs Erratically

Addresses issues causing the engine to run unevenly or inconsistently.

Performance Loss

Explains potential causes for a reduction in the outboard's performance.

Battery Will Not Hold Charge

Lists common issues that prevent the battery from maintaining its charge.

Owner Service Assistance

Local Repair Service

Advice on returning the outboard to the authorized dealer for servicing.

Service Away From Home

Guidance for obtaining service when away from the local dealer.

Parts And Accessories Inquiries

How to inquire about genuine replacement parts and accessories.

Service Assistance

Steps to follow for obtaining assistance with product questions or concerns.

Mercury Marine Service Offices

Contact information for Mercury Marine service offices in various regions.

GENERAL INFORMATION

Boater's Responsibilities

Defines the operator's duties for safe boat operation and passenger safety.

Before Operating Your Outboard

Provides essential reading and familiarization steps before using the outboard.

Boat Horsepower Capacity

Warns about the dangers of exceeding a boat's maximum horsepower rating.

High-Speed And High-Performance Boat Operation

Guidance for operating boats at high speeds or with performance-oriented configurations.

Outboard Remote Control Models

Information specific to outboards equipped with remote control systems.

Remote Steering Notice

Important safety notice regarding the securing of remote steering components.

Lanyard Stop Switch

Explains the function and operation of the lanyard stop switch for safety.

Protecting People In The Water

Safety precautions for preventing injury to individuals in the water.

Passenger Safety Message - Pontoon Boats And Deck Boats

Specific safety advice for passengers on pontoon and deck boats.

BOATS HAVING AN OPEN FRONT DECK

Safety instructions for occupants on open front decks.

BOATS WITH FRONT MOUNTED, RAISED PEDESTAL FISHING SEATS

Safety advice for seats mounted on raised fishing platforms.

Wave And Wake Jumping

Hazards and safety considerations associated with jumping waves or wakes.

Impact with Underwater Hazards

Guidance on avoiding damage and injury when striking underwater objects.

Exhaust Emissions

Information on exhaust emissions and carbon monoxide poisoning awareness.

SAFETY INSTRUCTIONS FOR HAND TILLED OUTBOARDS

Specific safety instructions for outboards operated with a hand tiller.

POOR VENTILATION

Risks associated with poor ventilation and carbon monoxide exposure.

Safe Boating Suggestions

General advice and recommendations for safe boating practices.

Recording Serial Number

Importance and location of the outboard's serial number for future reference.

8/9.9 4-Stroke Specifications - International

Technical specifications for the 8/9.9 4-Stroke outboard models.

Component Identification - Standard Models

Diagrams identifying key components on the standard model outboard.

Standard Model Component Identification - Front View

Identifies controls and components on the front view of the outboard.

Standard Model Component Identification - Port View

Identifies controls and components on the port view of the outboard.

Component Identification - Bigfoot Models

Diagrams identifying key components on the Bigfoot model outboard.

INSTALLATION

Installing Outboard

Step-by-step instructions for properly mounting the outboard onto a boat's transom.

Battery Installation - Electric Start Models

Guidelines for mounting and securing the battery for electric start models.

Battery Connections

Procedures for correctly connecting and disconnecting outboard battery cables.

Propeller Selection

Advice on choosing the appropriate propeller for optimal performance.

TRANSPORTING

Carrying, Storing and Transporting Your Outboard When Removed From Boat

Instructions for safe handling and transport of the outboard when detached from the boat.

Transporting Portable Fuel Tanks

Safety guidelines and procedures for transporting portable fuel tanks.

Trailering Boat/Outboard - Models with Power Tilt

Specific instructions for trailering boats with power tilt outboards.

Trailering Boat/Outboard - Models without Power Tilt

Specific instructions for trailering boats with outboards without power tilt.

FUEL AND OIL

Fuel Recommendations

Guidance on selecting the correct type and grade of gasoline for the engine.

Filling Fuel Tank

Instructions and safety precautions for filling the fuel tank.

Engine Oil Recommendations

Specifies the recommended engine oil viscosity and API classifications.

Checking Engine Oil

Step-by-step procedure for checking the engine oil level.

FEATURES AND CONTROLS

Tiller Handle Features

Describes the various controls and features associated with the tiller handle.

Tiller Handle Lock Cap

Explains how to use the tiller handle lock cap for securing the handle.

Starter Rope

Explains the use of the starter rope for manual engine starting.

Engine Stop Switch

Describes the function of the engine stop switch.

Power Tilt Switch

Explains the operation of the power tilt switch.

Throttle Grip Friction Knob

Details how to adjust the friction on the throttle grip for speed control.

Throttle Only Button

Explains the function of the throttle-only button for neutral operation.

Throttle Grip

Describes the throttle grip's role in controlling engine speed and shifting.

Choke

Instructions for using the choke when starting a cold engine.

Fuel primer

Instructions for using the fuel primer for cold engine starts.

Low oil pressure warning light

Explains the function of the low oil pressure warning light and its effect on engine RPM.

Electric Start Button (Electric Start Models)

Describes how to operate the electric start button.

Steering Friction Adjustment

How to adjust the steering friction lever on the tiller handle.

Tilt Lock Knob

Explains how to lock the engine in the full tilt position.

Trim Position Knob

How to use the trim position knob to pre-set the trim position.

Kicker Strap (Power Tilt Models)

Function of the kicker strap on power tilt models.

Remote Control Features

Details on various Mercury/Quicksilver remote control functions.

Power Tilt (if equipped)

Explains the function and operation of the power tilt system.

TILTING OPERATION

Step-by-step guide for tilting the outboard up or down.

Tilt support lever

How to engage and use the tilt support lever.

Setting The Transom Angle Of Your Outboard

How to adjust the vertical angle of the outboard for optimal performance.

Adjusting Transom Angle

Instructions for adjusting the transom angle of the outboard.

Shallow Water Operation

How to use shallow water drive positions for operating in shallow water.

Tilting Outboard

Detailed procedure for tilting the outboard to its full up position and locking it.

Trim Tab Adjustment

How to adjust the trim tab to compensate for steering torque.

OPERATION

Pre-Starting Check List

Essential checks to perform before starting the engine.

Operating In Freezing Temperatures

Precautions and procedures for operating in freezing conditions.

Operating In Salt Water Or Polluted Water

Recommendations for flushing and maintenance after use in salt or polluted water.

Operating Outboard As An Auxiliary Engine

Specific considerations when using the outboard as an auxiliary power source.

Pre-Starting Instructions

Initial steps to take before starting the engine.

Engine Break-in Procedure

Critical steps for breaking in the engine to ensure longevity.

Starting The Engine - Tiller Handle Models

Step-by-step guide for starting the engine on tiller handle models.

MAINTENANCE

Outboard Care

General guidance for keeping the outboard in optimal operating condition.

SELECTING REPLACEMENT PARTS FOR YOUR OUTBOARD

Recommendation for using genuine Mercury or Quicksilver parts and lubricants.

EPA Emissions

Information on the emission certification label and owner responsibility for maintenance.

Inspection And Maintenance Schedule

Lists periodic inspections and maintenance tasks required for the outboard.

EVERY 100 HOURS OF USE OR ONCE YEARLY, WHICHEVER OCCURS FIRST

Maintenance tasks recommended every 100 hours or annually.

EVERY 300 HOURS OF USE OR THREE YEARS

Maintenance tasks recommended every 300 hours or three years.

Flushing The Cooling System

Procedure for flushing the outboard's cooling system with fresh water.

Top Cowl Removal And Installation

Instructions for removing and reinstalling the outboard's top cowl.

Battery Inspection

Periodic inspection of the battery to ensure proper engine starting capability.

Exterior Care

Guidance on cleaning and waxing the outboard's exterior finish.

Fuel System

Safety precautions and instructions for servicing the fuel system.

FUEL LINE INSPECTION

Visual inspection of the fuel line and primer bulb for damage or wear.

FUEL LINE FILTER

Instructions for inspecting and replacing the fuel line filter.

Steering Link Rod Fasteners

Importance of using correct fasteners for steering link rods and safety warning.

Corrosion Control Anode

Explanation of the anode's function and the need for periodic inspection and replacement.

Propeller Replacement

Step-by-step guide for replacing the outboard's propeller.

Fuse Replacement - Electric Start Models

Instructions for replacing fuses in the electric starting circuit.

Spark Plug Inspection And Replacement

Procedure for inspecting, gapping, and replacing spark plugs.

Timing Belt Inspection

Guidelines for inspecting the timing belt for signs of wear or damage.

Changing Engine Oil

Procedure for changing the engine oil and its capacity.

Lubrication Points

Details on specific points requiring lubrication and recommended lubricants.

Lubricate the throttle and shift cable moving components, pivot locations, and shift detent.

Instructions for lubricating throttle/shift cables and related components.

Steering Cable Grease Fitting (If Equipped)

Procedure for lubricating steering cable grease fittings.

Gearcase Lubrication

Procedures for checking, draining, and refilling gearcase lubricant.

CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE

Steps for checking and refilling the gearcase lubricant level.

Checking Power Tilt Fluid

Procedure for checking the fluid level in the power tilt system.

Submerged Outboard

Immediate service requirements for an outboard that has been submerged in water.

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