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Mercury 9.9 EH User Manual

Mercury 9.9 EH
127 pages
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Thank You
for your purchase of one of the finest outboards available. You
have made a sound investment in boating pleasure. Your
outboard has been manufactured by Mercury Marine, a world
leader in marine technology and outboard manufacturing
since 1939. These years of experience have been committed
to the goal of producing the finest quality products. This led to
Mercury Marine's reputation for strict quality control,
excellence, durability, lasting performance and being the best
at providing after the sale support.
Please read this manual carefully before operating your
outboard. This manual has been prepared to assist you in the
operation, safe use and care of your outboard.
All of us at Mercury Marine took pride in building your outboard
and wish you many years of happy and safe boating.
Again, thank you for your confidence in Mercury Marine.
EPA Emissions Regulations
Outboards sold by Mercury Marine in the United States are
certified to the United States Environmental Protection
Agency as conforming to the requirements of the regulations
for the control of air pollution from new outboard motors. This
certification is contingent on certain adjustments being set to
factory standards. For this reason, the factory procedure for
servicing the product must be strictly followed and, wherever
practicable, returned to the original intent of the design.
Maintenance, replacement, or repair of the emission
control devices and systems may be performed by any
marine engine repair establishment or individual.
Engines are labeled with an Emission Control Information
decal as permanent evidence of EPA certification.
!
WARNING
The engine exhaust from this product contains chemicals
known to the state of California to cause cancer, birth defects
or other reproductive harm.
© 2009 Mercury Marine 9.9/15/18 2 S (2-Stroke) 90-10263080 305

Table of Contents

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Mercury 9.9 EH Specifications

General IconGeneral
SteeringTiller
Engine Type2-cylinder
Power9.9 hp
Fuel TypePetrol
Full Throttle RPM Range5000-6000
Gear ShiftForward, Neutral, Reverse
ExhaustThrough Prop

Summary

Warranty Information

Transfer of Warranty

Explains how to transfer the limited warranty to a subsequent purchaser for the remainder of its duration.

Warranty Registration United States and Canada

Details the process and requirements for registering your product's warranty in the US and Canada.

Warranty Registration Outside the United States and Canada

Outlines the procedure for warranty registration for customers outside the US and Canada.

FourStroke Outboard Limited Warranty United States, Canada, Europe and Confederation of Independent States

Covers the limited warranty for new products sold in specific regions, detailing what is covered.

3 Year Limited Warranty Against Corrosion

Specific warranty coverage for corrosion damage on new outboards, inboards, and jet drives.

Warranty Coverage and Exclusions

Clarifies common misunderstandings about warranty, listing covered repairs and general exclusions.

GENERAL INFORMATION

Boater's Responsibilities

Outlines the operator's responsibilities for safe operation, including reading the manual and ensuring passenger safety.

Before Operating Your Outboard

Emphasizes reading the manual, understanding operation, and using common sense for safety.

Boat Horsepower Capacity

Warns about exceeding the boat's maximum horsepower rating and its potential consequences.

Outboard Remote Control Models

Specifies that remote control systems must have a start-in-neutral protection device for safety.

Remote Steering Notice

Advises on using proper fasteners and procedures for steering link rod connections to prevent control loss.

Lanyard Stop Switch

Explains the function of the lanyard stop switch to shut off the engine in case of operator ejection.

Protecting People in the Water

Provides safety advice on operating the boat in water where people might be present, especially around propellers.

Passenger Safety Message - Pontoon Boats and Deck Boats

Addresses passenger safety on pontoon and deck boats, cautioning against standing in unsafe areas.

Wave and Wake Jumping

Discusses the hazards associated with operating a boat over waves and wakes, especially during jumps.

Impact with Underwater Hazards

Advises caution in shallow water or areas with suspected underwater obstacles to prevent damage and injury.

Safety Instructions for Hand-Tilled Outboards

Provides specific safety guidance for operating hand-tilled outboards, particularly regarding seating positions.

Exhaust Emissions

Alerts to the dangers of carbon monoxide poisoning from engine exhaust and emphasizes ventilation.

Selecting Accessories for Your Outboard

Recommends using genuine Mercury accessories and checking compatibility before installation.

Safe Boating Suggestions

Offers general advice on boating safety, including regulations, flotation devices, and load limits.

Recording Serial Number

Instructs owners to record the engine's serial number for reference, theft, and identification purposes.

INSTALLATION

Installing Outboard

Provides instructions for mounting the outboard motor onto the boat's transom, emphasizing correct procedures.

Installing the Remote Control Devices

Guides on installing remote control cables and boxes, recommending dealer consultation.

Battery Installation

Details the proper mounting and connection procedures for the starting battery, emphasizing safety.

Propeller Selection

Advises on choosing the correct propeller for optimal performance, ensuring engine RPM is within the recommended range.

TRANSPORTING

Removing the Motor

Steps for safely disconnecting and removing the outboard motor from the boat.

Carrying the Motor

Instructions on how to carry the outboard motor, emphasizing vertical posture and head height.

Storing the Motor

Guidelines for storing the outboard motor, recommending vertical posture.

Trailering Boat/Outboard

Procedures for securely trailering the boat with the outboard, including tilt position and securing devices.

Transporting Portable Fuel Tanks

Safety warnings and instructions for transporting portable fuel tanks, focusing on ventilation and fire prevention.

FUEL AND OIL

Fuel Recommendations

Specifies acceptable gasoline types, octane ratings, and warnings against improper fuel use.

Using Reformulated (Oxygenated) Gasolines

Discusses the use of oxygenated gasolines in the USA and their acceptability for Mercury engines.

Gasolines Containing Alcohol

Details potential adverse effects of alcohol in gasoline on engine components and performance.

Oil Recommendation

Recommends specific NMMA certified TC-W3 2-Cycle oils and alternatives for engine lubrication.

Mixing Fuel and Oil

Provides the correct fuel-to-oil mixing ratios for break-in and normal operation.

Engine Break-in

Outlines the critical engine break-in process, including fuel mixture and operating variations.

Filling Fuel Tank

Instructions and warnings for safely filling fuel tanks, emphasizing ventilation and not overfilling.

FEATURES & CONTROLS

Remote Control Features

Describes the functions and operation of the remote control system, including handle, lever, and switches.

Tilt Up and Tilt Down

Explains the basic operation of tilting the outboard motor up and down for shallow water or full up positions.

Shallow Water Operation

Provides safety precautions for operating the outboard in shallow water, advising slow speeds and tilting.

Trim Angle Adjustment

Details how to adjust the trim angle for optimal performance, stability, and steering effort.

Steering Friction Adjustment

Explains how to adjust steering friction using the steering co-pilot for desired control.

Throttle Grip Turning Friction Adjustment

Guides on adjusting the friction of the throttle grip for maintaining desired speed.

Trim Tab Adjustment

Describes how to adjust the trim tab to compensate for steering torque and reduce unequal steering effort.

OPERATION

Pre-Starting Check List

A comprehensive list of essential checks before starting the outboard engine for safe operation.

Operating in Freezing Temperatures

Advises on precautions for operating or storing the outboard in freezing conditions to prevent water damage.

Operating in Saltwater or Polluted Water

Recommends flushing the outboard with fresh water after use in saltwater or polluted water to prevent corrosion.

Operating at High Elevations

Discusses potential adjustments needed for operating the outboard at higher elevations due to reduced air density.

Operating Outboard as an Auxiliary Engine

Provides guidance on using the outboard as an auxiliary power source, including restraint during use.

Pre-Starting Instructions

Step-by-step instructions for preparing the engine before starting, including fuel connection and primer bulb use.

Engine Break-in Procedure

Details the critical engine break-in process, including oil mixture, duration, and throttle variations.

Warming Up the Engine

Explains the importance of warming up the engine before operation to ensure proper lubrication and longevity.

Starting The Engine

Provides instructions for starting electric start and manual start engines, including pre-checks and battery connection.

Gear Shifting

Instructions on safely shifting the outboard between forward, neutral, and reverse gears at appropriate engine speeds.

Stopping The Engine

Procedures for safely shutting down the engine for both 9.9/15/18/EH and E models.

Emergency Starting

Instructions for starting the engine using a spare starter rope if the electric start system fails.

MAINTENANCE

Outboard Care

General advice on maintaining the outboard for optimal condition, safety, and dependability.

Selecting Replacement Parts For Your Outboard

Recommends using genuine Mercury or Quicksilver parts and lubricants for maintenance.

Inspection and Maintenance Schedule

Provides a schedule of regular inspections and maintenance tasks based on usage intervals.

Flushing The Cooling System

Details the process of flushing the cooling system with fresh water after use in saltwater or polluted water.

Top Cowl Removal and Installation

Instructions for safely removing and reinstalling the outboard's top cowl for access to internal components.

Battery Inspection

Guidance on inspecting the battery for proper engine starting capability and ensuring secure connections.

Fuel System

Covers fuel system inspection, including fuel lines, primer bulb, and fuel filters, with safety warnings.

Propeller Replacement

Step-by-step guide for safely removing and installing the outboard propeller, including warnings.

Spark Plug Inspection And Replacement

Instructions for inspecting, cleaning, gapping, and replacing spark plugs for optimal engine performance.

Lubrication Points

Advises on lubricating specific points on the outboard, recommending authorized service shops and genuine parts.

Changing gear oil

Step-by-step instructions for draining and refilling the gearcase lubricant to ensure proper lubrication.

Submerged Outboard

Emphasizes the need for immediate professional service for submerged outboards to prevent corrosion damage.

STORAGE

Pre-season check

Checks to perform on the battery and shift/throttle functions before placing the outboard in storage.

Storage Preparation

Procedures for preparing the outboard for out-of-season or prolonged storage to prevent rust and damage.

Fuel System

Addresses fuel system preparation for storage, including fuel stabilization and draining to prevent issues with alcohol content.

Protecting External Outboard Components

Guidance on protecting external parts from corrosion and damage during storage, including lubrication and paint touch-ups.

Protecting Internal Engine Components

Steps to protect internal engine parts during storage, involving fuel system prep, flushing, and cylinder sealing.

Gearcase

Instructions for draining and refilling the gearcase lubricant as part of storage preparation.

Positioning Outboard for Storage

Recommends storing the outboard in an upright position to allow water drainage, avoiding tilted positions.

Battery Storage

Advice on storing the battery, including checking levels, recharging, and maintaining charge.

TROUBLESHOOTING

Starter Motor Will Not Crank The Engine (Electric Start Models)

Lists common causes for an electric start engine failing to crank, such as blown fuses or battery issues.

Engine Will Not Start

Provides potential causes for the engine failing to start, including fuel delivery issues, switches, and spark plugs.

Engine Runs Erratically

Identifies possible reasons for the engine running rough or inconsistently, such as fouled spark plugs or fuel restrictions.

Performance Loss

Lists factors that can lead to reduced engine performance, including throttle, propeller, and engine load.

Battery Will Not Hold Charge

Outlines common causes for a battery failing to retain its charge, such as loose connections or an inefficient battery.

OWNER SERVICE ASSISTANCE

Local Repair Service

Emphasizes returning the outboard to an authorized dealer for service due to their expertise and tools.

Service Away from Home

Guidance on contacting the nearest authorized dealer or Mercury Marine Service Office when away from the local dealer.

Parts and Accessories Inquiries

Directs inquiries about genuine parts and accessories to the authorized dealer, requiring model and serial numbers.

Service Assistance

Steps for resolving issues or concerns with the outboard product, involving dealership contact and Mercury Marine support.

MAINTENANCE LOG

Maintenance Log

A template to record all performed maintenance, encouraging saving work orders and receipts.

ACCESSORIES

Propeller Table

A table listing propeller sizes and their recommended applications for different boat types and models.

ASSOCIATED PARTS

Associated Parts

Lists service tools, spare parts, and other associated components included with or recommended for the outboard.

WIRING DIAGRAMS

9.9, 15, 18

Electrical wiring diagram for Mercury outboard models 9.9, 15, and 18.

EH Models

Electrical wiring diagram specifically for the EH model outboards.

E Models

Electrical wiring diagram for the E model outboards, showing component connections.

Single Remote Control Box

Wiring diagram for the single remote control box, illustrating connections for switches and indicators.

Wire Color Code Abbreviations

A table defining the standard wire color codes used in the wiring diagrams for clear identification.

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