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Mercury 9.9 ProKicker User Manual

Mercury 9.9 ProKicker
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eng i
Thank You
for your purchase of one of the finest outboards available.
You have made a sound investment in boating pleasure.
Your outboard has been manufactured by Mercury Marine, a
world leader in marine technology and outboard
manufacturing since 1939. These years of experience have
been committed to the goal of producing the finest quality
products. This led to Mercury Marine's reputation for strict
quality control, excellence, durability, lasting performance,
and being the best at providing after the sale support.
Please read this manual carefully before operating your
outboard. This manual has been prepared to assist you in
the operation, safe use, and care of your outboard.
All of us at Mercury Marine took pride in building your
outboard and wish you many years of happy and safe
boating.
Again, thank you for your confidence in Mercury Marine.
EPA Emissions Regulations
Outboards sold by Mercury Marine in the United States are
certified to the United States Environmental Protection
Agency as conforming to the requirements of the regulations
for the control of air pollution from new outboard motors.
This certification is contingent on certain adjustments being
set to factory standards. For this reason, the factory
procedure for servicing the product must be strictly followed
and, wherever practicable, returned to the original intent of
the design. Maintenance, replacement, or repair of the
emission control devices and systems may be
performed by any marine engine repair establishment or
individual.
Engines are labeled with an Emission Control Information
decal as permanent evidence of EPA certification.
!
WARNING
The engine exhaust from this product contains chemicals
known to the state of California to cause cancer, birth
defects or other reproductive harm.
© 2012 Mercury Marine 8/9.9 and 9.9 BigFoot/ProKicker FourStroke 90-8M0071512 512

Table of Contents

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Mercury 9.9 ProKicker Specifications

General IconGeneral
BrandMercury
Model9.9 ProKicker
CategoryOutboard Motor
LanguageEnglish

Summary

Thank You

EPA Emissions Regulations

WARNING

Warranty Message

Mercury Premier Service

Declaration of Conformity

Description of Engines and Essential Requirements

Identification of Engines Covered by This Declaration of Conformity

Lists engine models, starting serial numbers, and certificate numbers.

Annex 1.B—Exhaust Emissions

Annex 1.C—Noise Emissions

Lists essential requirements for noise emissions.

Warranty Information

Warranty Registration

Details on how to register the product for warranty coverage.

Warranty Information

Transfer of Warranty

Explains the process for transferring the limited warranty to a new owner.

Transfer of Mercury Product Protection (Extended Service Coverage) Plan

Outlines the transferability of the extended service coverage plan.

Warranty Information

FourStroke Outboard Limited Warranty

Details the limited warranty for FourStroke outboard engines in the US & Canada.

Warranty Information

Duration of Coverage

Specifies the duration of warranty coverage for recreational and commercial use.

Conditions for Warranty Coverage

Lists requirements for obtaining warranty coverage, including dealer purchase and maintenance.

Warranty Information

What Mercury Will Do

Outlines Mercury's obligations for warranty repairs or replacements.

How to Obtain Warranty Coverage

Explains the process for submitting warranty claims and obtaining service.

Warranty Information

What Is Not Covered

Lists exclusions from the limited warranty, including routine maintenance and damage.

Warranty Information

Disclaimers and Limitations

Details disclaimers on implied warranties and limitations on damages.

FourStroke Outboard Limited Warranty (Europe)

Outlines warranty for Europe and Confederation of Independent States.

Warranty Information

Duration of Coverage (Outside US/Canada)

Specifies warranty duration for recreational and commercial use outside US/Canada.

Conditions for Warranty Coverage (Outside US/Canada)

Lists requirements for warranty coverage, including dealer purchase and maintenance.

Warranty Information

What Mercury Will Do

Explains Mercury's warranty obligations for repairs or replacements.

How to Obtain Warranty Coverage

Details the process for warranty claims and obtaining service.

Warranty Information

What Is Not Covered

Lists warranty exclusions, like maintenance, abuse, and improper installation.

Warranty Information

Disclaimers and Limitations

Details disclaimers on implied warranties and limitations on damages.

FourStroke Outboard Limited Warranty (Middle-East/Africa)

Outlines warranty for Middle-East and Africa markets.

Warranty Information

Duration of Coverage (MEA)

Specifies warranty duration for recreational and commercial use in MEA region.

Conditions for Warranty Coverage (MEA)

Lists requirements for warranty coverage, including dealer purchase and maintenance.

Warranty Information

How to Obtain Warranty Coverage (California Emissions)

Explains how to get warranty service for California emission systems.

What Is Not Covered (California Emissions)

Lists exclusions from the California emission warranty.

Warranty Information

Disclaimers and Limitations

Details disclaimers on implied warranties and limitations on damages.

Warranty Information

3 Year Limited Warranty Against Corrosion

Covers warranty against corrosion for three years from sale or first use.

Warranty Information

What Mercury Will Do (Corrosion)

Outlines Mercury's obligations for corrosion warranty repairs or replacements.

How to Obtain Warranty Coverage (Corrosion)

Explains the process for submitting corrosion warranty claims.

Warranty Information

Disclaimers and Limitations

Details disclaimers on implied warranties and limitations on damages.

Warranty Information

Warranty Coverage and Exclusions

Explains what is covered and excluded by the warranty.

Warranty Information

General Exclusions from Warranty

Lists specific exclusions from warranty coverage, such as minor adjustments and tune-ups.

Warranty Information

U.S. EPA Emissions Limited Warranty

Details the 5-year/175-hour warranty for emission control systems.

Emission Control System Components

Lists components covered under the EPA emission-related warranty.

Warranty Information

California Emissions Limited Warranty

Explains the warranty for emission control systems in California.

Warranty Information

What Is Covered (California Emissions)

Specifies what Mercury warrants for California emission control systems.

Duration of Coverage (California Emissions)

Details the duration of the California emission warranty (4 years or 250 hours).

Warranty Information

How to Obtain Warranty Coverage (California Emissions)

Explains how to get warranty service for California emission systems.

What Is Not Covered (California Emissions)

Lists exclusions from the California emission warranty.

Warranty Information

Disclaimers and Limitations

Details disclaimers on implied warranties and limitations on damages.

Warranty Information

California Air Resources Board Explanation

Explains California emission warranty rights and responsibilities for owners.

Warranty Information

Emission Certification Star Label

Explains the meaning of different star labels indicating emission levels.

General Information

Boater's Responsibilities

Outlines the operator's duties for safe boat operation.

Before Operating Your Outboard

Advises reading the manual carefully before operating the outboard.

General Information

Boat Horsepower Capacity

Warns against exceeding the boat's maximum horsepower rating.

General Information

Outboard Remote Control Models

Describes the requirement for a start-in-neutral protection device on remote controls.

Remote Steering Notice

Emphasizes using self-locking nuts for steering link rod attachment.

General Information

Lanyard Stop Switch

Explains the function of the lanyard stop switch for engine shutdown.

General Information

Lanyard Cord Details

Describes the lanyard cord length and its purpose.

General Information

Important Safety Information: Lanyard Stop Switch

Highlights safety aspects of lanyard stop switch operation and potential hazards.

General Information

Lanyard Stop Switch and Cord Maintenance

Instructs on checking the proper operation and condition of the lanyard stop switch.

General Information

Protecting People in the Water

Provides safety advice for preventing injury to swimmers near the boat.

General Information

Passenger Safety Message - Pontoon Boats and Deck Boats

Offers safety advice for passengers on pontoon and deck boats.

General Information

Wave and Wake Jumping

Discusses hazards associated with wave and wake jumping.

General Information

Impact with Underwater Hazards

Advises reducing speed and exercising caution in areas with underwater obstacles.

General Information

Safety Instructions for Hand-Tilled Outboards

Provides specific safety guidelines for hand-tilled outboards.

General Information

Exhaust Emissions

Warns about carbon monoxide poisoning from engine exhaust.

General Information

Ventilation and Carbon Monoxide Safety

Discusses ventilation to prevent carbon monoxide buildup in boats.

General Information

Selecting Accessories for Your Outboard

Recommends using genuine Mercury accessories and checking compatibility.

Safe Boating Suggestions

Offers suggestions for safe boating practices and regulations.

General Information

Recording Serial Number

Stresses the importance of recording the outboard's serial number for reference.

8/9.9 FourStroke Specifications

Provides technical specifications for 8/9.9 FourStroke models.

General Information

Engine Specifications

Lists detailed engine specifications like bore, stroke, and oil capacity.

General Information

Component Identification - Standard Models

Identifies key components of standard model outboards with a diagram.

General Information

Component Identification - Front View

Identifies front-facing components of the outboard with labels.

General Information

Component Identification - Port View

Identifies components visible from the port side of the outboard.

General Information

Component Identification - BigFoot/ProKicker Models

Identifies components specific to BigFoot/ProKicker models.

General Information

Component Identification - Additional Parts

Identifies additional components like power tilt and kicker strap.

Transporting

Carrying, Storing, and Transporting Your Outboard

Provides procedures for safe transport and storage of removed outboards.

Transporting

Transporting Portable Fuel Tanks

Offers safety warnings and instructions for transporting fuel tanks.

Transporting

Fuel Tank Operation and Types

Explains manual and auto-venting fuel tank features and operation.

Trailering Boat/Outboard with Power Tilt

Instructs on trailering boats with power tilt outboards.

Transporting

Trailering Boat/Outboard without Power Tilt

Provides instructions for trailering boats with non-power tilt outboards.

Fuel and Oil

Fuel Recommendations

Details recommended gasoline octane ratings and types for Mercury engines.

Fuel and Oil

Gasoline with Alcohol Considerations

Explains adverse effects of alcohol in gasoline and storage recommendations.

Fuel and Oil

Low Permeation Fuel Hose Requirement

States EPA requirement for low permeation fuel hoses on outboards.

EPA Pressurized Portable Fuel Tank Requirements

Outlines EPA requirements for pressurized portable fuel systems.

Fuel Demand Valve (FDV) Requirement

Explains the need for a fuel demand valve with pressurized tanks.

Fuel and Oil

Mercury Marine's Pressurized Portable Fuel Tank

Describes features of Mercury's portable pressurized fuel tanks.

Fuel and Oil

Removing the Fuel Cap

Provides steps for safely removing the fuel cap from pressurized tanks.

Using Pressurized Portable Fuel Tanks

Gives instructions for operating and securing pressurized fuel tanks.

Filling Fuel Tank

Offers safety precautions for filling fuel tanks.

Fuel and Oil

Engine Oil Recommendations

Recommends specific Mercury/Quicksilver NMMA FC-W certified oils.

Fuel and Oil

Checking Engine Oil

Details the procedure for checking and inspecting engine oil levels.

Features and Controls

Tiller Handle Features

Describes features of the tiller handle, including tilt and lock.

Features and Controls

Tiller Handle Lock Cap and Starter Rope

Explains tiller handle lock cap and starter rope operation.

Lanyard Stop Switch Reference

Refers to General Information for lanyard stop switch details.

Features and Controls

Engine Stop Switch and Power Tilt

Describes the engine stop switch and power tilt function.

Throttle Grip Friction Knob

Explains how to adjust the throttle grip friction for speed control.

Features and Controls

Throttle Only Button and Throttle Grip

Details the throttle only button and throttle grip functions.

Choke and Fuel Primer Operation

Explains the use of the choke and fuel primer for starting.

Features and Controls

Low Oil Pressure Warning Light

Describes the function of the low oil pressure warning light.

Electric Start Button

Explains the operation of the electric start button.

Features and Controls

Steering Friction Adjustment

Instructs on adjusting steering friction for desired drag.

Tilt Lock Knob

Explains the function of the tilt lock knob.

Trim Position Knob

Describes the trim position knob for setting trim.

Features and Controls

Kicker Strap (Power Tilt Models)

Explains the purpose of the kicker strap on power tilt models.

Features and Controls

Remote Control Features

Identifies and describes various controls on Mercury/Quicksilver remote control units.

Features and Controls

Warning System

Details the engine's warning system, including oil pressure light.

Power Tilt (if equipped)

Explains the function and operation of the power tilt system.

Features and Controls

Tilting Operation

Provides step-by-step instructions for tilting the outboard.

Features and Controls

Setting The Transom Angle Of Your Outboard

Explains how to adjust the transom angle for optimal performance.

Features and Controls

Adjusting Outboard Angle Relative to Transom

Illustrates and describes effects of different outboard trim angles.

Features and Controls

Adjusting Transom Angle

Provides steps for adjusting the transom angle using the preset tilt knob.

Shallow Water Operation

Explains how to use shallow water drive positions for operation.

Features and Controls

Tilting Outboard

Details the procedure for manually tilting the outboard to various positions.

Features and Controls

Trim Tab Adjustment

Explains how to adjust the trim tab to reduce steering torque.

Operation

Prestarting Check List

Lists essential checks to perform before starting the outboard.

Operating in Freezing Temperatures

Provides precautions for operating the outboard in freezing conditions.

Operation

Operating in Saltwater or Polluted Water

Advises flushing and cleaning the outboard after use in saltwater.

Pre-Starting Instructions

Details the initial steps for starting the engine.

Operation

Engine Break-in Procedure

Outlines the recommended procedure for breaking in a new engine.

Operation

Starting the Engine - Tiller Handle Models

Provides step-by-step guide for starting tiller handle models.

Operation

Starting Tiller Handle Models (Cold/Warm)

Details specific steps for starting cold and warm tiller handle models.

Operation

Manual and Electric Starting Procedures

Explains manual starting rope and electric start button procedures.

Flooded Engine Starting

Guides on how to start a flooded engine.

Operation

Starting the Engine - Remote Control Models

Provides step-by-step guide for starting remote control models.

Operation

Starting Remote Control Models (Cold/Warm)

Details specific steps for starting cold and warm remote control models.

Operation

Starting a Hot Engine

Explains the procedure for starting a hot engine.

Operation

Gear Shifting

Describes how to shift gears for tiller handle and remote control models.

Operation

Stopping the Engine

Provides instructions for stopping the engine on remote control and tiller handle models.

Emergency Starting

Guides on how to start the engine using the emergency starter rope.

Operation

Emergency Starting Procedure

Details steps for emergency starting, including flywheel cover removal.

Maintenance

Outboard Care

Emphasizes periodic inspections and maintenance for optimal condition.

Selecting Replacement Parts

Recommends using genuine Mercury Precision or Quicksilver parts.

EPA Emission Regulations

Discusses compliance with EPA air pollution control regulations for new outboards.

Maintenance

Emission Certification Label

Explains the purpose and content of the emission certification label.

Owner Responsibility for Emissions

Outlines owner's duty to maintain emission levels and not modify engine.

Inspection and Maintenance Schedule - Before Each Use

Lists daily checks for oil level and lanyard stop switch function.

Maintenance

Routine Checks (Before/After Use)

Lists checks for fuel system, transom tightness, steering, and propeller.

Maintenance Every 100 Hours or Yearly

Details lubrication, oil changes, spark plug replacement, and thermostat inspection.

Maintenance

Maintenance Every 300 Hours or Three Years

Specifies replacing the water pump impeller at 300 hours or three years.

Flushing the Cooling System

Explains how to flush cooling system with fresh water.

Maintenance

Cooling System Flushing Procedure

Details steps for flushing the outboard's cooling system using a flushing device.

Maintenance

Flushing Cooling System Steps

Outlines connecting hose, starting engine, and monitoring water flow during flushing.

Maintenance

Top Cowl Removal and Installation

Provides instructions for removing and reinstalling the outboard's top cowl.

Battery Inspection

Advises on inspecting the battery for security and terminal cleanliness.

Maintenance

Exterior Care

Recommends cleaning and waxing the outboard's exterior finish.

Fuel System Service Precautions

Warns about flammable fuel and provides safety steps for servicing the fuel system.

Maintenance

Fuel Line Filter Inspection

Instructs on inspecting and replacing the fuel line filter if contaminated.

Steering Link Rod Fasteners

Emphasizes using specific hardware and never replacing locknuts with common nuts.

Maintenance

Steering Link Rod Fastener Torque Specifications

Provides torque specifications for steering link rod fasteners.

Maintenance

Corrosion Control Anode Inspection

Advises periodic inspection and replacement of the corrosion control anode.

Propeller Replacement

Warns about propeller hazards and provides initial steps for replacement.

Maintenance

Propeller Removal Procedure

Details steps for removing the propeller, including using lubricant.

Maintenance

Propeller Shaft Lubrication

Recommends lubricating the propeller shaft to prevent corrosion.

Fuse Replacement - Electric Start Models

Explains how to replace fuses in electric start models.

Maintenance

Fuse Replacement Procedure

Details how to identify and replace a blown fuse.

Spark Plug Inspection and Replacement

Warns about spark plug boot damage and guides on inspection and replacement.

Maintenance

Spark Plug Inspection and Gap Setting

Guides on inspecting spark plugs, setting gap, and installation torque.

Timing Belt Inspection

Explains conditions requiring timing belt inspection and replacement.

Maintenance

Timing Belt Inspection Criteria

Lists specific conditions indicating timing belt wear or damage.

Changing Engine Oil

Details the procedure for changing engine oil.

Maintenance

Engine Oil Filling Procedure

Provides instructions for refilling engine oil, emphasizing not to overfill.

Lubrication Points

Lists lubrication points and recommended lubricants.

Maintenance

Lubrication Points Details

Identifies specific lubrication fittings on the swivel bracket, transom, and tilt tube.

Maintenance

Throttle and Shift Cable Lubrication

Explains lubrication for throttle/shift cables and steering cable fittings.

Steering Link Rod Pivot Points

Guides on lubricating steering link rod pivot points with lightweight oil.

Maintenance

Propeller Shaft Lubrication

Recommends lubricating the propeller shaft to prevent corrosion.

Gearcase Lubrication

Advises checking gearcase lubricant for water and inspecting for metal particles.

Maintenance

Draining Gearcase

Provides steps for draining the gearcase lubricant.

Gearcase Lubricant Capacity and Recommendation

Lists gearcase capacities and recommended lubricant types.

Maintenance

Checking and Refilling Gearcase Lubricant

Details the procedure for checking and refilling gearcase lubricant.

Maintenance

Checking Power Tilt Fluid

Explains how to check and top off power tilt fluid.

Submerged Outboard Service

Stresses the need for prompt service by a dealer for submerged outboards.

Storage

Storage Preparation

Outlines procedures for preparing the outboard for storage.

Storage

Protecting External Outboard Components

Advises lubricating external parts and touching up paint nicks.

Protecting Internal Engine Components

Details steps for protecting internal engine parts, including oiling cylinders.

Gearcase Storage Preparation

Instructs to drain and refill gearcase lubricant for storage.

Storage

Positioning Outboard for Storage

Specifies correct positions for storing the outboard to prevent damage.

Battery Storage

Provides instructions for storing the battery properly.

Troubleshooting

Engine Will Not Start

Lists possible causes for the engine failing to start.

Troubleshooting

Performance Loss

Lists possible causes for reduced engine performance.

Owner Service Assistance

Service Assistance

Outlines steps for obtaining assistance if dealership cannot resolve issues.

Owner Service Assistance

Mercury Marine Service Offices

Provides contact information for Mercury Marine service offices worldwide.

Engine Installation

Boat Horsepower Capacity

Warns against exceeding the boat's maximum horsepower rating.

Engine Installation

Installing Outboard

Warns about proper installation of the outboard using required hardware.

Engine Installation

Installing Outboard on Transom

Guides on centering and tightening the outboard on the transom.

Engine Installation

Non-Power Tilt Model Installation

Details bolt requirements and torque for non-power tilt models.

Power Tilt Model Installation

Details bolt requirements and torque for power tilt models.

Engine Installation

Remote Control Installation: Steering Cable

Guides on lubricating and installing the steering cable.

Engine Installation

Remote Wire Harness Connection

Details steps for removing covers and connecting the remote wiring harness.

Engine Installation

Throttle Cable Installation

Details steps for installing the throttle cable to the remote control.

Engine Installation

Shift Cable Installation

Guides on installing the shift cable, locating slack points.

Engine Installation

Battery Installation - Electric Start Models

Provides instructions for mounting and connecting the battery for electric start.

Engine Installation

Propeller Installation

Warns about propeller hazards and guides on lubricating and installing the propeller.

Maintenance Log

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