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Mercury 4 4-Stroke

Mercury 4 4-Stroke
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Welcome Aboard!
Proper care and maintenance is an important part in keeping your Mercury Product operating at peak
efficiency for maximum performance and economy. The enclosed Owner's Registration Card is your key
to trouble-free family fun. Refer to your Operation and Maintenance Manual for full details of your warranty
coverage.
Details of your nearest dealer can be found on www.marinepower.com where country maps and full
contact information are displayed.
Is your engine properly registered for warranty purpose? Please check on www.marinepower.com. If
necessary, please contact your local dealer.
If the outboard motor’s serial number plate contains the CE mark in the lower left-hand corner, the
following statement applies:
This outboard motor manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine Power Europe
Inc. Park Industrel, de Petit-Rechain, Belgium complies with the requirements of the following directives
and standards, as amended:
Recreational Craft Directive: 94/25/EC; std. ISO 8665, ISO 11547
Machinery Directive: 98/37/EC,
EMC Directive: 89/336/EC; std. EN50081-1, SAE J551 (CISPR Pub. 12),
EN 50082-1, IEC 61000 PT4-2, IEC 61000 PT4-3
Patrick C. Mackey
President, Mercury Marine, Fond du Lac, WI USA
European Regulations Contact:
Product Environmental Engineering Department, Mercury Marine, Fond du Lac, WI USA
© 2004 Mercury Marine 4/5/6 4-Stroke 90-10211050 204

Table of Contents

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Mercury 4 4-Stroke Specifications

General IconGeneral
Engine Type4-Stroke
Cylinders1
Starting SystemManual
SteeringTiller
Fuel Induction SystemCarbureted
Shaft Length15 in
Dry Weight57 lbs
Recommended Fuel87 Octane
Gear ShiftF-N
Warranty3 Years
Horsepower4 HP

Summary

Warranty Information

Transfer Of Warranty

Details on how to transfer the limited warranty to a subsequent owner for remaining coverage.

Warranty Registration

Procedures for registering the product with Mercury Marine in the US and Canada.

Two Years Limited Warranty (Europe)

Coverage details for Mercury engines sold in Europe, including duration and conditions.

One Year Limited Warranty (International)

Warranty terms for products sold outside US/Canada, covering material and workmanship defects.

Three Year Limited Warranty Against Corrosion

Details of the limited warranty against corrosion for Mercury marine engines.

Warranty Coverage and Exclusions

Explanation of what is covered and excluded in the limited warranty terms.

General Information

Boaters Responsibilities

Operator's duties regarding safe operation, safety of occupants, and public.

Before Operating Your Outboard

Guidelines for familiarizing oneself with the manual and product before operation.

Boat Horsepower Capacity

Warning about exceeding the boat's maximum horsepower limit.

Lanyard Stop Switch

Explanation of the lanyard stop switch's function and proper usage for safety.

Protecting People in the Water

Safety precautions when boating in areas with people in the water.

Exhaust Emissions

Information on carbon monoxide poisoning and ventilation requirements.

Selecting Accessories

Guidance on choosing genuine Mercury accessories for your outboard.

Safe Boating Suggestions

Recommendations for safe boating practices and adherence to regulations.

Recording Serial Number

Importance of recording the outboard's serial number for future reference.

456 4-Stroke Specifications

Technical specifications for the 4, 5, and 6 horsepower 4-stroke international models.

Installation

Installing Outboard

Instructions for mounting the outboard motor onto the boat's transom.

Transporting

Transporting Outboard When Removed From Boat

Proper procedures for carrying, storing, and transporting the outboard.

Trailering Your Boat

Guidelines for safely trailering a boat with the outboard attached.

Fuel & Oil

Gasoline Recommendations

Guidance on selecting the appropriate type and octane rating of gasoline.

Filling Fuel Tank

Safety instructions and procedures for filling the fuel tank.

Engine Oil Recommendations

Recommended engine oil types and viscosity for various temperatures.

Checking Engine Oil

Procedure for checking the engine oil level and inspecting oil condition.

Features & Controls

Steering Friction Adjustment

How to adjust steering friction for optimal boat control and handling.

Engine Stop SwitchLanyard Stop Switch

Operation of the engine stop switch and the safety lanyard.

Tilting Outboard

Steps for tilting the outboard motor to the full up position.

Shallow Water Operation

How to engage the shallow water drive position for operation.

Setting Operating Angle

Adjusting the outboard's vertical angle for optimal performance.

Engine Over-Speed Protection

Explanation of the system that protects the engine from over-speeding.

Operation

Pre-Starting Check List

Essential checks to perform before starting the outboard engine.

Operating in Freezing Temperatures

Precautions for operating the outboard in freezing or near-freezing conditions.

Operating in SaltPolluted Water

Recommendations for flushing and maintenance after use in salt or polluted water.

Engine Break-in Procedure

Steps for properly breaking in the new engine to ensure longevity.

Starting the Engine

Step-by-step guide for starting the outboard engine.

Gear Shifting

Instructions on shifting gears (Forward, Neutral, Reverse) for the outboard.

Stopping the Engine

Procedure for safely stopping the outboard engine.

Emergency Starting Procedure

Method for starting the engine using the emergency starter rope.

Maintenance

Outboard Care and Maintenance Schedule

Guidelines for keeping the outboard in optimal operating condition.

Selecting Replacement Parts

Recommendation to use genuine Mercury or Quicksilver replacement parts.

EPA Emissions Information

Explanation of the emission certification label and owner responsibilities.

Flushing the Cooling System

Procedure for flushing the outboard's cooling system with fresh water.

Top Cowl Removal and Installation

Instructions for removing and reinstalling the top cowl of the outboard.

Corrosion Control Anode

Information on the purpose, inspection, and replacement of the corrosion anode.

Exterior Care

Tips for cleaning and waxing the outboard's exterior finish.

Fuel System Maintenance

Procedures for inspecting and servicing the fuel system and filter.

Propeller Replacement

Step-by-step guide for removing and installing the outboard propeller.

Spark Plug Inspection and Replacement

How to inspect, gap, and replace the spark plug.

Lubrication Points

Identification and lubrication instructions for various points on the outboard.

Changing Engine Oil

Procedure for changing the engine oil, including capacity and draining.

Gearcase Lubrication

Instructions for draining, inspecting, and refilling the gearcase lubricant.

Checking and Refilling Gearcase Lubricant

Procedure for checking the lubricant level and refilling the gearcase.

Submerged Outboard Service

Immediate service requirements for an outboard that has been submerged.

Storage

Storage Preparation

Procedures to prepare the outboard for out-of-season or prolonged storage.

Positioning Outboard for Storage

Correct positions for storing the outboard to prevent damage.

Owner Service Assistance

Local Repair Service

Recommendation to use local authorized dealers for service and repairs.

Service Away From Home

How to find and contact authorized dealers when traveling.

Parts and Accessories Inquiries

Directing inquiries for genuine replacement parts and accessories to dealers.

Service Assistance Steps

Steps to take when seeking service assistance from Mercury Marine.

Mercury Marine Service Offices

Contact information for Mercury Marine service offices in various regions.

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