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Mercury Two-stroke series User Manual

Mercury Two-stroke series
14 pages
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1
D
IMPORTANT
INFORMATION
OUTBOARD INSTALLATION
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Mercury Two-stroke series Specifications

General IconGeneral
Engine TypeTwo-stroke
Horsepower Range2.5 - 40 HP
Cooling SystemWater-cooled
Cylinder ConfigurationInline
Fuel SystemCarbureted
Ignition SystemCDI
Starting SystemManual or Electric
Shaft Length15 - 20 inches (varies by model)
SteeringTiller

Summary

Important Information

Outboard Installation Guide

Comprehensive guide for installing an outboard motor onto a boat's transom.

Installer and Owner Notices

Key safety alerts and important instructions for outboard installers and owners.

Boat Horsepower and Capacity Guidelines

Information on matching outboard power to boat capacity to prevent overloading.

Outboard Remote Control Requirements

Mandatory specifications for remote controls, including start-in-gear protection.

Selecting Outboard Accessories

Guidance on choosing genuine or compatible accessories for the outboard motor.

Choosing Steering and Control Cables

Advice on selecting the correct length and type of steering and control cables.

Recommended Outboard Mounting Height

Instructions and charts to determine the optimal mounting height for the outboard.

Locating Outboard Centerline

Procedure for identifying the vertical centerline of the boat transom for mounting.

Drilling Transom Mounting Holes

Step-by-step instructions and precautions for drilling mounting holes in the transom.

Safe Outboard Lifting Procedures

Safety guidelines and methods for lifting and handling the outboard motor.

Mounting Outboard to Transom

Steps for securely attaching the outboard to the boat transom using specified hardware.

Steering Cable and Link Rod Installation

Detailed instructions for installing steering cables and link rods for single-engine setups.

Co-Pilot Installation (Tiller Models)

Procedure for installing the Co-Pilot assembly on tiller handle models for steering.

Remote Control System Installation

General guidance for installing remote control systems for the outboard.

Required Control Systems

Specifies necessary remote controls or key switches, including warning horns.

Shift and Throttle Cable Connections

Instructions for connecting shift and throttle cables to the outboard motor.

Throttle Cable Installation Details

Specific steps for installing the throttle cable to the engine.

Connecting Engine Wiring Harness

Procedure for connecting the remote control wiring harness to the outboard engine.

Battery Connection Guidelines

Instructions for correctly connecting battery cables to the outboard and battery.

Oil Injection System Setup

Initial setup procedures for the oil injection system, including break-in mixture.

Filling the Oil Injection System

Step-by-step instructions on how to fill the outboard's oil injection tank.

Bleeding Oil Injection System Air

Procedure for removing air from the oil injection system's hoses.

Adjusting the Oil Injection Pump

How to adjust the oil injection pump linkage for correct oil delivery.

Trim Tab Adjustment for Steering Torque

Adjusting trim tabs to counteract steering torque and improve boat balance.

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