Mercury V-6 series

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CA440

1 Trim Cylinder Anodes - are mounted on each trim cylinder.

CA646

2 Bearing Carrier Anode - is located in front of the propeller,

between the front side of the propeller and the gear housing. Refer

to “Propeller” section in this manual for propeller removal and

installation.

Main Page

Default Chapter2
- Serial Number2
- Serial Numbers2
- Table of Contents4
Welcome6
- Warranty Message6
- Read this Manual Thoroughly7
General Information8
- Lanyard Stop Switch8
Exhaust Emissions11
- Be Alert to Carbon Monoxide Poisoning11
Safe Boating Suggestions14
Protecting People in the Water17
- While You Are Cruising17
- While Boat Is Stationary17
High-Speed and High-Performance Boat Operation17
Conditions Affecting Operation18
- Weight Distribution18
- Bottom of Boat18
- Cavitation19
- Ventilation19
- Propeller Selection19
- How Elevation and Climate Affect Performance21
Important Information22
- Operation and Maintenance22
- Freezing Temperature Operation23
- Drive Unit Impact Protection23
- Drain Plug and Bilge Pump23
- Emissions Information (Europe Only)24
- Attention Required after Submersion24
- Trailering Boat24
- Launching and Boat Operation Care25
- Stolen Power Package25
- Replacement Service Parts26
- Do-It-Yourself Maintenance Suggestions27
- Multiple EFI Engine Battery Precautions28
- Diagnosing EFI Problems (if Equipped)29
- Water Separating Fuel Filter29
- 20-Hour Break-In Period30
- After Break-In Period31
- End of First Season Checkup31
- Operation33
- Instrumentation33
- Audio Warning System35
- Electrical System Overload Protection37
- Remote Controls (Panel Mounted)41
- Remote Controls (Console Mounted)43
- Remote Controls (Two Lever)45
- Power Trim47
- Starting, Shifting and Stopping54
- Operation Chart57
Specifications58
- Fuel Recommendations58
- Crankcase Oil60
Engine Specifications (4 Cyl. Models)61
Engine Specifications (V-6 Models)62
Engine Specifications (V-8 Models)63
- Engine Specifications64
Maintenance65
- Maintenance Aids65
- Maintenance Chart66
- Checking Fluid Levels73
- Fuel Pump Sight Tube Inspection 3.0L Models75
- Propeller77
- Flushing Cooling System81
- V-Belts (3.0L Model)83
- Serpentine Drive Belt (All Other Models)85
- Corrosion and Corrosion Protection87
Emissions (Europe Only)93
- Emissions Testing95
Miscellaneous Maintenance96
- Battery96
- Bottom of Boat97
- Inspection and Maintenance97
Cold Weather or Extended Storage98
- Power Package Lay up98
- Battery Winter Storage98
- Do-It-Yourself Maintenance98
- Power Package Recommissioning99
Troubleshooting100
- Poor Performance103
- Excessive Engine Temperature103
- Insufficient Engine Temperature104
- Low Engine Oil Pressure104
- Battery will Not Come up on Charge104
- Steering Wheel Turns Hard or Jerky105
Warranty Information107
- Owner Warranty Registration107
- International Owner Registration108
Warranty Policies109
- Mercruiser Limited Warranty - Gasoline Engines109
- Mercruiser International Warranty - Gasoline Engines111
Year Limited Warranty against Corrosion Failure114
- (Applicable in the United States, Canada and Australia)114
- Warranty Coverage116
- Transferable Warranty119
- Q-Guard Product Protection Plan120
- Owner Service Assistance121
  - Resolving a Problem122
  - Mercury Marine Service Offices123
Customer Service Literature124
- English Language124
- Other Languages124
- Ordering Literature127

Mercury V-6 series

Table of Contents

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