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Meritor RS 120 - User Manual

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SINGLE REDUCTION AXLE
RS 120 - Rear Axle (NGIT)
FIELD MAINTENANCE MANUAL
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Meritor HVS (India) Limited,
Plot No: 36, Hootagalli Industrial Area,
Off Hunsur Road, Mysore-570 018
Ph: +91 821 2403235 Fax: +91 821 2403234
Phone: +91 821 2403235 fascimile:+91 8212403234

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Summary

Introduction to Meritor Single Reduction Carriers

Standard Single Reduction Carrier Overview

Meritor single reduction standard carriers are used in most Meritor axles, rear of tandem axles, and front drive steering axles.

Axle Disassembly Procedures

Differential Carrier Removal

Details the steps to remove the differential carrier from the axle housing, including raising the vehicle and disconnecting the propeller shaft.

Differential Internal Disassembly

Describes the process of disassembling the differential, including marking components and removing parts like the ring gear.

General Information for Axle Maintenance

Fastener and Adhesive Usage

Details the use of specialized fasteners and adhesives for assembly, including installation procedures for new and old fasteners.

Silicone Gasket Material Application

Provides instructions on applying silicone gasket material for sealing components during assembly.

Gear Set Matching and Identification

Explains how to identify and match drive pinion and ring gear sets using etched marks for proper assembly.

Pinion Cone Variation Number Explained

Details the pinion cone variation number and its use in adjusting pinion depth during assembly.

Preparing Axle Components for Assembly

Cleaning and Preparation of Parts

Instructions for cleaning and preparing ground, polished, and rough parts, including drying and rust prevention.

Inspection of Bearings, Gears, and Shafts

Details critical inspection points for tapered roller bearings, hypoid gears, and axle shafts for wear and damage.

Welding Procedures for Axle Repair

Specifies permissible areas for welding repairs on drive axle assemblies and cautions regarding welding procedures.

Axle Assembly Procedures

Carrier and Pinion Assembly

Covers pressing bearing cups into the cage and assembling pinion components like cones and spigot bearings.

Pinion Bearing Preload Adjustment

Details the procedure for checking and correcting pinion bearing preload using a press and spring scale.

Drive Pinion Depth and Backlash Adjustment

Explains how to determine pinion depth and adjust backlash for correct gear contact patterns.

Differential Assembly and Specifications

Covers installing differential assemblies, bearing caps, and checking runout and rotating resistance.

Axle Lubrication Guidelines

Lubrication Schedule and Specifications

Provides a schedule for lubricant changes and specifies lubricant types and temperature ranges.

Recommended Lubricants

Lists recommended lubricant types, specifically Gulf Gear DB Dura Max 85W140, for the axle assembly.

Exploded Views and Parts Identification

Axle Assembly Exploded View

An illustration showing the overall axle assembly with numbered components for identification.

Differential Carrier Exploded View

An exploded view illustrating the components of the single reduction differential carrier.

Exploded View Legends

Provides a detailed legend for identifying all numbered parts shown in the exploded views.

Brake Assembly Exploded View Legend

Lists and describes the numbered components of the brake assembly shown in an exploded view.

Fastener Torque Chart

Fastener Torque Specifications

Lists various fasteners, their thread sizes, and required torque values in both lb-ft and N-m.

Adjustment and Specification Details

Drive Pinion Adjustment Specifications

Specifies preload and depth requirements for drive pinion bearings and their adjustments.

Hypoid Gear Set Specifications

Defines specifications for correct hypoid gear set tooth contact patterns and backlash.

Ring Gear and Differential Specifications

Specifies acceptable ranges for ring gear backlash, runout, and main differential bearing preload.

Brake System Disassembly

Brake Disassembly Steps

Details the steps for disassembling brake components, including removing the drum, shoes, springs, and camshaft.

Brake Component Cleaning and Inspection

Brake Parts Cleaning Procedures

Instructions for cleaning various brake parts using solvents, drying, and coating with lubricant to prevent rust.

Brake Parts Inspection and Replacement

Details inspection procedures for brake drums, dust shields, camshaft, brackets, shoes, rollers, and springs.

Brake System Assembly

Brake Assembly Steps

Covers installing brake components like the spider, camshaft, shoes, rollers, and slack adjuster.

Brake Adjustment Procedures

Slack Adjuster and Stroke Adjustment

Details the steps for adjusting brake slack adjusters, checking stroke, and ensuring proper clearance.

Brake System Maintenance Inspections

Recommended Brake Inspections

Outlines recommended minor inspections during lubrication schedules and major inspections during re-lining.

Meritor RS 120 Specifications

General IconGeneral
BrandMeritor
ModelRS 120
CategoryIndustrial Equipment
LanguageEnglish

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