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Meritor RS 120 Field Maintenance Manual
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SINGLE
REDUCTION A
XLE
RS 120 - Rear A
xle
FIELD MA
INTENANC
E MANUAL
__________________
_________________
______________
Meritor
HVS (In
dia) Lim
ited
,
Plot No: 36, Hootagal
li Industrial A
rea,
Off Hunsur Road, Mysore
-570 018
Ph: +91 821 2403235 F
ax: +91 821 2403234
Phone: +91
821 240323
5 fascimi
le:+91 8212
403234
2
Table of Contents
Table of Contents
2
Introduction
3
Disassembly
4
Removal Differential Carrier from Axle Housing
4
Removal Main Differential Case and Ring Gear Assembly
5
Disassemble Main Differential Case and Ring Gear Assembly
6
Removal and Disassemble Drive Pinion Assembly
10
General Information
13
Dri-Loc Fasteners, Meritor Liquid Adhesive and Loctite 277
13
Application of Silicone Gasket Material
14
Prepare Parts for Assembly
18
Clean Ground and Polished Parts
18
Inspect Parts
19
Repair or Replace Parts
21
Repair Axle by Welding
21
Assembly
24
IV Assembly of Carrier
24
Adjust Thickness of Shim Pack for Hypoid Pinion
29
Assemble Main Differential and Ring Gear
30
Check Rotating Resistance of Differential Gears
31
Install Differential and Ring Gear Assembly
32
Adjust Preload of Differential Bearings
33
Check Run out of Ring Gear
34
Adjust Backlash of Ring Gear
35
Check Tooth Contact Pattern of Ring Gear Set
36
Adjust Preload of Pinion Bearings
38
Install Differential Carrier into Housing
40
Lubrication
41
Fastener Torque Chart
43
Adjustment and Specification
45
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Meritor RS 120 Specifications
General
Brand
Meritor
Model
RS 120
Category
Industrial Equipment
Language
English
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