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Meritor 18X - User Manual

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Maintenance Manual MM-10127
Single Reduction Differential Carrier
18X
Issue September 2017
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Summary

Service Notes

Before You Begin

Guidance on procedures, company guidelines, and tool usage for maintenance.

Meritor Web Site Access

Information on obtaining additional service data from the Meritor website.

Manual Terms and Warranty

Terms Used in Manual

Defines key terminology such as Manufacturer, Technician, Operator, and Servicing.

Warranty Conditions

Details warranty applicability and conditions that void the warranty.

Introduction

Specification & Data

Provides detailed technical specifications and data for the differential unit.

Exploded View

Illustrates the assembly of the differential carrier with a visual breakdown.

Exploded View Parts List

Lists all components of the differential carrier with their corresponding reference numbers.

Section View

Presents a cross-sectional diagram of the differential carrier for component identification.

Section View Parts List

Lists parts identified within the section view diagram.

Maintenance Procedures

Differential Removal & Installation

Step-by-step instructions for removing and reinstalling the differential carrier.

Ring Gear & Pinion Adjustment

Procedures for correctly adjusting the ring gear and pinion meshing.

Shim Pack Calculation

Method for calculating the required shim pack thickness for pinion installation.

Carrier Assembly

Detailed steps for assembling the differential carrier components.

Calculating Preload Spacer

Guides on determining the correct spacer for pinion bearing preload.

Adjust Differential Bearings Preload

Instructions for setting the correct preload on differential bearings.

Tooth Contact Patterns

Explains how to check and interpret hypoid gear tooth contact patterns for proper function.

Differential Lock Installation

Procedures for installing and testing the differential lock mechanism.

Differential Lock Sensor Switch

Covers installation and adjustment of the differential lock sensor switch.

Hypoid Gear Contact Patterns

Hypoid Gear Pattern Tables

Provides reference tables and diagrams for identifying correct and incorrect gear contact patterns.

Pinion Seal Replacement

Disassembly Procedures

Steps required to disassemble components for pinion seal replacement.

Assembly Procedures

Steps for reassembling the unit after pinion seal replacement.

Differential Lock Removal

Differential Lock Removal Steps

Detailed instructions for safely removing differential lock components.

Tightening Torque Values & Lubrication

Torque Values Table

A comprehensive table listing torque specifications for critical fasteners.

Lubrication Requirements

Specifies the correct type, grade, and quantity of lubricant for the unit.

Troubleshooting

Troubleshooting Chart

A guide to diagnosing and resolving common faults and issues with the unit.

Service Tools

Service Tool List

A catalog of specialized tools needed for maintenance and repair tasks.

Appendix

Available Spacers

A list of available spacers with their part numbers and dimensions.

Combination of Calculated Spacers

Tables showing various combinations of spacers and their total calculated values.

Meritor 18X Specifications

General IconGeneral
BrandMeritor
Model18X
CategoryIndustrial Equipment
LanguageEnglish

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