Merlin MT60 - Assembly

Remove chain from the carton and lay it out on the floor
(be careful not to allow the chain to twist).
Push the pins of the master link bar (3) through chain link
(4) and hole in trolley (5). Push cap (2) over the pins and
slide clip-on spring (1) over cap and onto pin notches until
both pins are securely locked into place.
ASSEMBLY
5
2
3
4
5
2
1
5
5
4
3
1
2
1
2
3
4
5
7
7
Slide idler pulley bracket (1) and inner trolley (2)
into the end of rail assembly (3), be sure to insert
idler pulley bracket as shown. Arrow on trolley (7)
must face toward front (header) end of rail (4).
Push idler pulley bracket toward front (header)
end of rail (4). Insert carriage bolt (5) into bolt cut-
out in the idler pulley bracket (6).
5
4
6
To (door) header end
Grease inside edges of rail sections using grease (1). Place rail pieces (2) on flat surface for assembly. All four rail
sections are interchangeable. Slide rail brace (3) onto rail section. Connect rail by sliding rail brace onto next rail
section. Tap rail assembly (4) on piece of wood (5) until rail sections are flush. Repeat with remaining rail sections.
6
ASSEMBLE THE RAIL
INSTALL THE CHAIN
INSERT TROLLEY & IDLER PULLEY BRACKET INTO RAIL