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MetalMaster HG-2506 User Manual

MetalMaster HG-2506
36 pages
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SWINGBEAM GUILLOTINE
OPERATION MANUAL
Edition No : SB001
Date of Issue : 5/07/2016
Models.
HG-2504, HG-2506, HG-3206
HG-3212, HG-4006, HG-4012
Page 1
Instructions Manual for HG-4012 (S948)
12/02/2018

Questions and Answers:

MetalMaster HG-2506 Specifications

General IconGeneral
BrandMetalMaster
ModelHG-2506
CategoryCutter
LanguageEnglish

Summary

Machine Specifications and Equipment

General Safety Requirements

Safety Procedures and Hazard Identification

Pre-Operational Safety Checks

Checklist of safety measures to perform before starting the machine operation.

Operational Safety Checks

Guidelines for safe practices during machine operation, including material capacity and workpiece handling.

Potential Hazards Identification

Lists potential hazards associated with the machine, such as cuts, pinch points, and handling injuries.

Machine Safety Features and Controls

Photoelectric Safety Guard System

Photoelectric Safety Cell Operation

Explains the function of the photoelectric safety cells and how they stop the machine when the beam is broken.

Safety Circuit Reset Procedure

Details the steps required to reset the safety circuit after the photoelectric guard has been activated.

Machine Lifting Instructions

Installation: Base Foundation and Securing

Machine Setup: Leveling and Power Supply

Power Supply Compatibility Check

Ensures the machine's voltage requirements match the local power supply and advises on professional connection.

Hydraulic System: Oil Filling

Commissioning: Machine Preparation and Sensor Alignment

Omron E3Z Safety Sensor Alignment

Step-by-step instructions for aligning the Omron E3Z safety sensors, including reset procedures.

Omron E3Z Safety Sensor Details

Omron E3Z Sensor Alignment Procedure

Aligning Senders and Receivers

Detailed steps for aligning the sender and receiver units for optimal sensor performance.

Resetting Safety Circuit and Starting Pump

Procedure for resetting the safety circuit and starting the hydraulic pump after successful sensor alignment.

Commissioning: Calibration and Checklist

Calibrating the X-Axis on the Controller

Procedure for calibrating the 'X' axis on the machine controller to ensure accurate positioning.

Comprehensive Commissioning Checklist

A detailed checklist covering all aspects of machine preparation and setup before final operation.

Operation: Pre-Operational Safety Checks

Rear Safety Beam Guard Check Procedure

Detailed steps to check the functionality of the rear safety beam guard system.

Emergency Stop Button Functionality Test

Procedure for testing the emergency stop buttons to ensure they function correctly.

NC89 Controller Operation

Blade Gap Adjustment

Maintenance: Inspection Schedule

Lubrication Points and Materials

Maintenance: Hydraulic Oil Change

Maintenance: Filter Change

Maintenance: Blade Parallel Adjustment

Troubleshooting Guide

Troubleshooting Machine Shudder and Cutting Issues

Provides solutions for machine shuddering on down stroke and for when the machine will not cut.

General Machinery Safety Instructions

Operator and Workshop Safety Guidelines

Covers essential safety aspects like hearing protection, correct clothing, work area cleanliness, and training.

Machine Maintenance and Usage Precautions

Details precautions for machine maintenance, usage, securing workpieces, and avoiding overreaching.

Power Operated Guillotine Safety

Guillotine Maintenance and Condition Requirements

Emphasizes turning off power for maintenance, proper working condition, and blade condition.

Operational Safety and Hazard Avoidance

Covers safe operation practices, hand safety, personnel authorization, and work area hazards.

Plant Safety Program: Hazard Assessment

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