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MetalMaster SG-815H - User Manual

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HYDRAULIC GUILLOTINE
OPERATION MANUAL
Edition No :SG-4281-1
Date of Issue :06/2019
Models.
SG-420, SG-815H
Order Code S535, Order Code S537
22/07/2019
Instructions Manual for SG-420 (S535)
1

Questions and Answers

  • A
    Amy SmithAug 9, 2025
    How to fix oil leaking from MetalMaster SG-815H fittings?
    • A
      amyhoganAug 9, 2025
      If you notice oil leaking from the fittings of your MetalMaster Cutter, the most likely cause is that the fittings are loose. To resolve this, carefully tighten the fittings.
  • C
    Crystal BrownAug 21, 2025
    Why is oil leaking from the MetalMaster Cutter cylinder?
    • A
      Amanda AndersonAug 21, 2025
      If oil is leaking from the cylinder of your MetalMaster Cutter, it's likely that the gland seal is damaged. The suggested solution is to change the seal.
  • M
    mikaylacastroAug 27, 2025
    How to stop MetalMaster SG-815H machine shudder on the down stroke?
    • K
      Kimberly NelsonAug 27, 2025
      If your MetalMaster Cutter shudders on the down stroke, this is likely due to an incorrect relief valve setting. To fix this, re-adjust the relief valve by unlocking the hexagon head grub screw on the side of the body of the valve and turn it in a clockwise direction, closing the valve while cycling the machine.
  • J
    Jason ThomasSep 2, 2025
    What to do if MetalMaster SG-815H Cutter will not stop in the neutral position?
    • R
      rubiokristinSep 2, 2025
      If your MetalMaster Cutter won't stop in the neutral position, check the limit switch/relay and the directional control valve. Replace the limit switch/relay if necessary. Remove the directional control valve and check it; replace it if necessary.
  • M
    Mark OrtizNov 14, 2025
    What to do if my MetalMaster SG-815H machine will not cut?
    • J
      josebarnesNov 14, 2025
      If your MetalMaster Cutter is not cutting, start by checking the blades for excessive clearance or damage to the cutting edges. Reset or regrind them as needed. Next, test the hydraulic pressure: 1. Lower the top cutting blade to its lowest position and disconnect the hydraulic hoses to the cylinder, plugging the hose. Test the machine by operating the foot pedal and inch up. If pressure is obtained in both directions, replace the hydraulic cylinder. 2. If pressure is not obtained in either direction, plug the pump delivery and recheck. If no pressure is obtained, repair or replace both the pump and the relief valve. 3. When pressure is obtained in one direction only, remove the main ram cylinder and check for leaks by operating on a test bench. If the cylinder is not leaking, replace...

Summary

Safe Work Procedure Metal Cutting Guillotine

PRE-OPERATIONAL SAFETY CHECKS

Checks to perform before operating the machine, ensuring all safety aspects are covered.

OPERATIONAL SAFETY CHECKS

Essential checks to be conducted during the machine's operation.

Site Preparation and Installation

Safety Sensor Alignment

Controls

D. Emergency Stop Buttons

Buttons to immediately disconnect power to the machine in an emergency.

Pre-Operational Safety Check Prior to Operating

Emergency Stop Button Check

Procedure to test the functionality of the machine's emergency stop buttons.

Setting the Blade Gap

Adjusting the Blade Gap

Steps for adjusting the blade gap using the machine's adjustment nuts.

Plant Safety Program

NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL

Details the process for identifying, assessing, and controlling hazards in new machinery.

MetalMaster SG-815H Specifications

General IconGeneral
ModelSG-815H
CategoryCutter
BrandMetalMaster
Max Cutting Thickness15 mm
Material CompatibilitySteel, Stainless Steel, Aluminum, Copper

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