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Metkon FORCIPOL Series - User Manual

Metkon FORCIPOL Series
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OPERATION & INSTRUCTION MANUAL
MODULAR GRINDING AND POLISHING SYSTEM

Table of Contents

Other manuals for Metkon FORCIPOL Series

Questions and Answers

  • J
    jonathanhooverAug 18, 2025
    What to do if my Metkon FORCIPOL machine does not start?
    • J
      James DelacruzAug 18, 2025
      If your Metkon Grinder doesn't start, first ensure the main switch is turned ON. If it still doesn't start, check the fuses at the back and replace any that are blown.
  • J
    Jennifer SheaAug 20, 2025
    Why is the cooling water not flowing in my Metkon Grinder?
    • V
      Vanessa GilesAug 20, 2025
      If the cooling water isn't flowing in your Metkon Grinder, check if the water button is closed and turn it ON. Also, verify that the valve on the water tap is open, and if not, turn the valve ON.
  • W
    wallaceandreaAug 23, 2025
    How to fix a Metkon Grinder when water is not draining away?
    • S
      shaasAug 23, 2025
      If water isn't draining from your Metkon Grinder, it could be due to several reasons: 1. The drain hose might be clogged. Clean the drain gap and hose. 2. The drain hose could be squeezed. Check the outlet hose and straighten it. 3. The drain hose might not have an even slope. Adjust the hose to ensure an even slope.
  • R
    Ryan MoonAug 26, 2025
    Why is there vibration on the grinding wheel of my Metkon FORCIPOL Grinder?
    • R
      Rebecca LeeAug 26, 2025
      Vibration on the grinding wheel of your Metkon Grinder may be caused by dirt on the faceplate or under the grinding wheel. Clean the contact surface between the grinding wheel and the face plate.
  • A
    alyssa00Aug 28, 2025
    How to reduce noise when starting my Metkon FORCIPOL Grinder?
    • C
      Charles Hoffman IIAug 28, 2025
      If you hear noise when your Metkon Grinder starts, it might be because the belt is not tight enough. The belt must be tightened.
  • J
    John FowlerAug 30, 2025
    What to do if the power lamp is on but the display doesn't exist on my Metkon FORCIPOL?
    • P
      Phyllis GibsonAug 30, 2025
      If the power lamp is on but the display doesn't exist on your Metkon Grinder, check the data cable between the frequency converter and the display board for any connection problems.
  • C
    christopher16Sep 1, 2025
    What to do if my Metkon Laboratory Equipment machine does not start?
    • E
      Erica JenkinsSep 2, 2025
      If your Metkon Laboratory Equipment machine isn't starting, there are a couple of things to check: * First, make sure the main switch is turned ON. * Second, inspect the fuses and change any that are blown.
  • J
    Jessica CooperSep 4, 2025
    Why is water not draining away from my Metkon Laboratory Equipment?
    • J
      Jessica HopkinsSep 4, 2025
      If water isn't draining from your Metkon Laboratory Equipment, it could be due to a few reasons: 1. The drain hose might be clogged. In that case, clean the drain gap and hose. 2. The drain hose could be squeezed. Examine the outlet hose and straighten it. 3. The drain hose might not have an even slope. Adjust the hose to ensure a proper slope.
  • H
    Heather MillerSep 7, 2025
    What to do if cooling water does not flow in my Metkon Laboratory Equipment?
    • J
      Jay JacksonSep 7, 2025
      If the cooling water isn't flowing in your Metkon Laboratory Equipment, ensure that: * The water button is turned ON. * The valve on the water tab is turned ON.
  • K
    Kyle GillSep 9, 2025
    Why is there too much abnormal noise while my Metkon Laboratory Equipment machine is working?
    • C
      Christopher DyerSep 9, 2025
      If your Metkon Laboratory Equipment machine is making excessive noise, the belt tension may need adjustment. Ensure the belt tension is correctly adjusted.

Summary

EC Declaration of Conformity

DESCRIPTION

Design Overview

Details the design of FORCIPOL instruments, including single/dual wheel versions and motor capabilities.

FORCIMAT Automatic Heads

Introduces FORCIMAT automatic heads for automation, available in FORCIMAT 52 and FORCIMAT 102 types.

Technical Data

FORCIPOL Series Specifications

Lists technical specifications for FORCIPOL 102 and FORCIPOL 202 models.

Control Unit and Automatic Heads Specifications

Details specifications for FORCIPOL Control Unit, FORCIMAT 52, and FORCIMAT 102.

DOSIMAT Series Specifications

Provides technical specifications for DOSIMAT 12, DOSIMAT 52, and DOSIMAT 102.

Warranty Information

Safety Precautions

Installation and Setup Guide

Unpacking and Content Verification

Provides instructions for carefully unpacking and verifying all components of the package.

Site Preparation and Electrical Setup

Guides on equipment placement on a sturdy platform and necessary electrical connection checks.

Water and Cable Connections

Details procedures for connecting water supply, including pressure and quality, and power cables.

Automatic Head Assembly and Air Connection

Guides on mounting FORCIMAT automatic heads and connecting the required air supply.

Sample Holder and Disc Mounting

Covers assembling sample holders, adjusting head height, fixing heads, and installing platens/discs.

LEVOMAT and DOSIMAT System Integration

Details LEVOMAT accessory and DOSIMAT dispenser installation, activation, operation, and cleaning.

FORCIPOL Control Unit Panel

FORCIPOL Control Unit Button Functions

Details the functions assigned to each button on the FORCIPOL Control Unit panel.

FORCIMAT 52 Control Panel

FORCIMAT 52 Button Functions

Outlines the functions of the buttons on the FORCIMAT 52 control panel for operation.

DOSIMAT 12 Control Panel

DOSIMAT 12 Button Functions

Lists the functions of the buttons on the DOSIMAT 12 control panel for dosing operations.

DOSIMAT 52 Control Panel

DOSIMAT 52 Button Functions

Explains the functions of the buttons on the DOSIMAT 52 panel for controlling dispensing.

DOSIMAT 102 Control Interface

FORCIMAT 102 Touch Screen Panel

FORCIMAT 102 Touch Screen Functions

Lists the various functions accessible via the FORCIMAT 102 touch screen interface.

Password List for Operation

Operation Parameter Ranges

Operating the FORCIPOL Control Unit

Setting Disc Speed

Details how to adjust and save the disc speed parameter using the control knob.

Setting Disc Turning Direction

Explains how to change the disc rotation direction (clockwise/counterclockwise).

Setting Operation Time

Guides on setting and saving the operation time for the grinding/polishing process.

Cooling Water Control

Describes how to activate and deactivate the cooling water flow.

Cooling Water Activation Modes

Explains the manual and automatic modes for cooling water activation.

Disc Cleaning and Drying Function

Details the disc cleaning and drying function, including its operation and parameter adjustment.

Start and Stop Operation

Explains how to start and stop the equipment using the dedicated button.

Operating the FORCIMAT 52

Setting Disc Speed

Guides on setting and saving the disc speed for the FORCIMAT 52.

Setting Head Speed

Details how to set and save the head speed for the automatic head.

Opposite Rotation Direction

Explains how to set the disc and head to rotate in opposite directions.

Setting Operation Time

Describes how to set and save the operation time for the FORCIMAT 52.

Cooling Water Control

Instructions for activating and deactivating the cooling water supply.

Cooling Water Activation Modes

Explains the manual and automatic modes for cooling water activation.

Disc Cleaning and Drying Function

Details the disc cleaning and drying function and how to change its parameters.

Operating the DOSIMAT 12

Manual Operation

Explains how to use the manual operation mode for the base platen rotation.

Pistons Up;Down Control

Describes the button functionality for moving the pistons up and down.

Start and Stop Operation

Explains how to start and stop the DOSIMAT 12 operation.

Setting Dosing Period

Guides on setting and saving the dosing period for dispensing.

Setting Dosing Time

Details how to set and save the duration for each fluid dispense.

Purge and Retratch Functions

Explains the Purge function for manual dosing and Retract for fluid retrieval.

Turning off;on the DOSIMAT 12

Instructions on how to turn the DOSIMAT 12 off and on.

Operating the DOSIMAT 52

Setting Dosing Period and Dosing Time

Guides on setting the dosing period and time for selected bottles.

Selecting; Deselecting Bottles

Explains how to select or deselect bottles for dispensing suspension.

Purge and Retratch Functions

Details the Purge function for manual dispensing and Retract for fluid retrieval.

Turning off;on the DOSIMAT 52

Instructions on how to turn the DOSIMAT 52 unit off and on.

Operating the FORCIMAT 102

Initial Setup and Power On

Covers mounting sample holders and switching on the equipment.

Manual Operation

Explains how to use the manual operation mode for basic platen rotation.

Program-Based Operation

Guides on selecting and setting up programs, including base and menu functions.

Setting Head and DOSIMAT Parameters

Details setting head parameters, grinding depth, and DOSIMAT/water parameters.

Program Creation and Management

Covers generating new programs and managing saved programs.

Service and Maintenance

Daily Maintenance Procedures

Details the daily cleaning tasks for accessible surfaces, dosing tubes, and the bowl.

Weekly Maintenance Procedures

Describes weekly maintenance tasks, including cleaning the bowl and drain hole.

Monthly Maintenance

Covers monthly maintenance tasks, specifically cleaning the ENVIRO recirculating filter system.

Yearly Maintenance - Belt

Details yearly maintenance procedures, focusing on belt adjustment and tension checks.

Troubleshooting Common Errors

Accessories and Consumables

FORCIPOL Accessories

Lists operational accessories and general accessories for FORCIPOL grinders/polishers.

FORCIMAT Accessories

Lists accessories for FORCIMAT automatic heads, such as Z-axis material removal and air filtering units.

Spare Part Kits

Lists recommended spare part kits for FORCIPOL, FORCIMAT, and DOSIMAT systems.

Specimen Loading Accessories

Lists accessories for specimen loading, including LEVOMAT and loading plates.

Grinding Papers and Discs

Details SiC grinding papers, DEMPAX ECO, DEMPAX-F foil back papers, CATCHY accessories, and MAGNETO discs.

Polishing Cloths

Introduces polishing cloths, listing self-adhesive types for various diameters and micron sizes.

Diamond and Alumina Products

Lists diamond pastes, suspensions, lubricants, and alumina/colloidal silica products for polishing.

Technical Documentation

Pneumatic Wiring Diagram (FORCIMAT 52)

Shows the pneumatic wiring diagram for the FORCIMAT 52 system.

Pneumatic Wiring Diagram (FORCIMAT 102)

Displays the pneumatic wiring diagram for the FORCIMAT 102 system.

Customer Service Information

Metkon FORCIPOL Series Specifications

General IconGeneral
ModelFORCIPOL Series
Motor Power0.75 kW
CategoryGrinder
Number of Platen1
Platen Diameter200 mm
Voltage220 V
Frequency50 Hz
DimensionsVaries by model

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