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Mettler Toledo XS series Service Manual
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Address
Mettler-Toledo GmbH, La
borator
y & Weighing Techn
ologies
Marketing Su
pport LabTe
c
Postfach La
bTec
CH-8606 Grei
fensee, Sc
hweiz
Phone
+41-1-944
36 36
Fax
+41-1-944
31 90
Internet
http://www.mt.com
Servicemanual
METTLER TOLEDO
XS XP Precision Balances
Edition 10/2005
© Mettler-Toledo GmbH 2005, File No. 11780586
B 8.12 Ed
ition 10/2005, CD No. 11780410, produced in Switzerlan
d
Chapt
er
Chapter
2
Table of Contents
1 Introduction
3
Table of Contents
3
Previous Knowledge Required
5
Purpose of the Service Manual
5
Service Manual
5
Structure of the Service Manual
5
Tables of Contents / Index
5
Adobe Acrobat Reader
6
Navigating in the Screen
6
Page Structure
6
Adobe Acrobat Reader
7
Navigation with Adobe Acrobat Reader
8
Display on a Small Screen
9
Navigation Within the Manual
10
Paper Printout
11
Designation Concept
12
Terminology
12
Balance
13
Designation Definition
13
Platform
13
Terminal
14
Model Plate
15
Type Plate
16
Service Data Plate
17
Serial Number Decoding
18
Type Overview
19
XP Balances
19
XP Balances, Type S (with Draft Shield)
19
XP Balances, Type S (Without Draft Shield Element)
22
XP Balances, Type M
23
XP Balances, Type L
24
XS Balances
25
XS Balances, Type S (with Draft Shield)
25
XS Balances, Type S (Without Draft Shield Element)
26
XS Balances, Type L
27
XS Balances, Type M
27
Platforms
28
Platforms Type S with Draft Shield
28
Platforms Type S with Draft Shield Element
29
Platforms Type S Without Draft Shield
29
Platforms Type L
30
Platforms Type M
30
Abbreviations
31
Document Status
32
3 Spare Parts
36
Balance Overview
38
Terminal Overview
39
Terminal PPT
40
Terminal SPT
41
Draft Shield "Magic Cube
42
Draft Shield Overview
42
Draft Shield with Sliding Doors
43
Platform Overview
44
XP-Platform Type "S
44
Platform for Xpxx4S, Xpxx4Sdr
45
Platform for Xpxx3S, Xpxx3Sdr, Xpxxx3S, Xpxxx3Sdr
47
Platform for Xpxx2S, Xpxxx2S, Xpxxx2Sdr, Xpxxxx2S, Xpxxxx2Sdr
49
Platform for Xpxxx1S
51
XP-Platform Type "M
53
Chapter 3
54
Platform for Xpxxxx0M, Xpxxx1M/Mdr, Xpxxxx1M, Xpxxx2Mdr
54
XP-Platform Type "L
56
Platform for Xpxxxx0L, Xpxxx1L, Xpxxxx1L, Xpxxxx1Ldr
57
XS- Platform Type "S
59
Platform for Xsxx3S, Xsxx3Sdr, Xsxxx3S
60
Platform for Xsxx2S, Xsxxx2S, Xsxxx2Sdr
62
Platform for Xsxxx1S
64
XS- Platform Type "M
66
Platform for Xsxxxx0M, Xsxxx1M, Xsxxx1Mdr, Xsxxxx1M
67
XS Platform Type "L
69
Platform for Xsxxxx0L, Xsxxx1L, Xsxxxx1L, Xsxxxx1Ldr
70
X-Platform Type "S
72
Platform for Xxx4S, Xxx4Sdr
73
Platform for Xxx3S, Xxx3Sdr, Xxxx3S, Xxxx3Sdr
75
Platform for Xxxx2S, Xxxx2Sdr, Xxxxx2S, Xxxxx2Sdr
77
Platform for Xxxx1S, Xxxxx1S
79
X-Platform Type "M
81
Platform for Xxxxx0M, Xxxx1M, Xxxxx1M, Xxxxx2Mdr
82
Platform Type "L
84
Platform for Xxxxx0L, Xxxxx1L
85
Weighing Cell "Monobloc" Overview
87
Weighing Cell Assignment to XP-Balances
87
Weighing Cell Assignment to XS-Balances
88
Weighing Cell Assignment to X-Platforms
89
Weighing Cell Compl. 0.1 Mg for S-Platform
90
Weighing Cell Compl. 1 Mg for S-Platform
91
Weighing Cell Compl. up to 6 Kg for S and M-Platform
92
Weighing Cell Compl. 8 to 12 Kg for S and M-Platform
93
Weighing Cell Compl. 16 and 20 Kg for M-Platform
94
Weighing Cell Compl. 8, 16 and 32 Kg for L-Platform
95
Weighing Cell Compl. 64 Kg for L-Platform
96
Model Plate XP-Balance
97
Model Plate, Packaging
97
XP-Balance Type "M
97
XP-Balance Type "S
97
Model Plate XS-Balance
98
XP-Balance Type "L
98
XS-Balance Type "S
98
XS-Balance Type "L
99
XS-Balance Type "M
99
Model Plate Platform
100
Platform Type "M
100
Platform Type "S
100
Platform Type "L
101
Packaging
102
XP-Balance Type "L
102
XP-Balance Type "M
102
XP-Balance Type "S
102
XS-Balance Type "L
103
XS-Balance Type "M
103
XS-Balance Type "S
103
Platform Type "L
104
Platform Type "M
104
Platform Type "S
104
6.4.10 Draft Shield
105
4 Checks
106
Checklists
107
Function Check
107
Maintenance Checklist
107
Visual Check
107
Checklist for Cleaning
108
Checklist for Repairs and Adjustments
109
5 Troubleshooting
110
Error Messages - Remedy
111
Display Is Dark
112
Keypad Does Not Function
113
Display Drifts, Increases and Decreases Alternately
114
Display Unstable, Constantly Drifts into Plus or Minus
115
Display Shows Overload or Underload
116
Display Flashes "0.00000
117
Taring Not Possible
118
Adjustment with Internal Calibration Weights Not Possible
119
Excessive Hysteresis
120
Corner Load Cannot be Set
121
Linearity Cannot be Adjusted
122
List of Contents
123
PPT Terminal
125
Preparing the Balance for Repair
125
SPT Terminal
127
Balance with Draft Shield "Magic Cube
128
Balances with Draft Shield with Sliding Doors
128
Remove Draft Shield/Draft Shield Element and Weighing Pan
128
Balance With/Without Draft Shield Element
129
Important Note
130
Removing the Components
130
Components
131
Remove Protective Cover
133
Remove "Monobloc" Weighing Cell with Calibration Drive
134
Remove Weighing Cell
135
Separate "Monobloc" Weighing Cell from Calibration Drive
136
Remove Overload Protection
138
Remove Backplane PCB and Rear Panel
139
Install Rear Panel and Backplane PCB
140
Installing the Components
140
Install the Overload Protection
141
Assemble "Monobloc" Weighing Cell and Calibration Drive
142
Balance Types "S" Install Weighing Cell
143
Install "Monobloc" Weighing Cell with Calibration Drive
143
Balance Types "M" Install Weighing Cell
144
Adjust Horizontal Position of Weighing Pan
146
Place Protective Cover into Position
148
Adjusting Pan Support
150
Change Battery
151
Replace Terminal Cable
152
Remove Level Indicator
153
Replace Tilt Sensor
154
Dismantle Draft Shield
155
Draft Shield "Magic Cube
155
Repair Draft Shield
155
Replace Rear Glass Wall
156
Replace Side Door Spring
156
Replace Top Door
157
Assemble Draft Shield
158
Draft Shield with Sliding Doors
159
Replace Sliding Doors
159
Replace Top Glass
161
Replace Front Glass
162
Completely Disassemble / Reassemble the Draft Shield
163
Change the Adjusting Lever
165
PPT Terminal
165
Prepare Terminal for Repair
165
Repair Terminal
165
Replace Adjusting-Foot Plate
166
Open/Close Terminal
167
Remove/Install Terminal PCB
168
Remove/Install Display
169
Replace Terminal Socket/Connector PCB
170
Open/Close Terminal
172
Prepare Terminal for Repair
172
SPT Terminal
172
Remove/Install Terminal PCB
173
Remove/Install Display
174
Replace Terminal Socket/Connector PCB
175
Check/Repair "Monobloc" Weighing Cell
176
Dismantle "Monobloc
176
Remove Detector
176
Remove Lever
177
Clean the Magnet Recess
180
Assemble the "Monobloc
181
Install the Lever
181
Install Detector
182
Clean the Drilled Hole in the Shock Protector
183
Screw the "Monobloc" and Shackle Together
183
Replace the Cell PCB
184
Adjust the "Monobloc" Weighing Cell6-62
185
Vertical Stop
185
Cornerload
186
Correctly Tighten Screw with Spring Washer
187
Lars Chapter 7 7 Lars
188
Software-Check
189
Software Download from the Internet
190
Software-Installation
191
Connecting Balance to Laptop/Pc
192
Start/End Service Mode and LARS
193
Start/End Service Mode on Balance
193
Start/Quit LARS
193
Working with LARS
194
Load Type Data
195
Backup with E-Loader
197
Data on PCB
197
Data on the Cell PCB
197
Data on the Terminal PCB
197
E-Loader
197
Print out the Customers Settings
197
Software Handling
197
Change of Hardware also Affects Software
198
8 Adjusting in the Service Menu
200
Chapter 8
201
General
201
Starting the Service Menu
201
Overview Menu
202
Quit the Service Menu
203
Select Service Settings
203
Adjustment Menu
204
Linear Menu
204
Motor Menu
205
9 Adjustment Data
206
Adjustment Data
207
Chapter 9
207
XP Balance Type "S
207
XP Balances
207
XP Balance Type "M
210
XP Balance Type "L
211
XS Balance Type "S
212
XS Balances
212
XS Balance Type "M
214
XS Balance Type "L
215
Platform
216
Platform Type "S
216
Platform Type "M
219
Platform Type "L
220
Other manuals for Mettler Toledo XS series
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192 pages
Quick Guide
36 pages
4
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Mettler Toledo XS series Specifications
General
Brand
Mettler Toledo
Model
XS series
Category
Scales
Language
English
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