microjig MJ Splitter User Manual

1
Micro Jig, Inc.
PO Box 195607
Winter Springs, FL 32719, USA.
Tel: 1-407-696-6695
Web site: www.microjig.com
Email: sales@microjig.com
Copyright © 2004 Micro Jig, Inc.
Low Profile Splitter with “Feather Board” Effect
Installation Manual (V2.0)
0804
For Installation on Zero Clearance Insert with no existing splitter opening ONLY!
For making 90º cuts ONLY – MJ Splitter will NOT accommodate cuts with a tilted arbor!
Standard 1/8” Kerf and Thin Kerf models are available separately!
Made in USA - Patent Pending
#8 x 1/2”
Wood Screws
(4 pieces)
Drill Guide
(1 piece)
7/64” Drill Bit (1 piece)
MJ Splitters (2 pieces)
with four (4) alignment surfaces
Model # SP-0125 (Green)
For full 1/8” standard Kerf saw blade
Green MJ Splitter thickness : 0.118” (± 0.001”)
Kerf Range 0.118” - 0.145” (3 - 3.2mm)
Package contents
5/32” Drill Bit (1 piece)
TK Drill Guide
(1 piece)
MJ Splitters TK (2 pieces)
with four (4) alignment surfaces
#8 x 1/2”
Wood Screws
(4 pieces)
Model # SP-0100TK (Yellow)
For Thin Kerf Kerf saw blade
Yellow MJ Splitter thickness : 0.088” (± 0.001”)
Kerf Range 0.090” - 0.118” (2.29 - 3mm)
Package contents
Preparation - For best results, we suggest that you read this Installation Manual thoroughly before you start.
- Rip fence must be parallel to the saw blade if the MJ Splitter is used with the GRR-Ripper® System.
- Zero Clearance Insert (ZCI) must be leveled with the table saw top.
- To achieve a “feather board” effect, the ZCI must fit snugly in the opening.
- A kerf in the ZCI must be created at 90º with the saw blade (without stiffener) raised to its highest setting for maximum cutting depth.
Note: ZCI used should be made of sturdy material, as any deflection on the ZCI when downward pressure is applied may cause the work piece to be pulled away from
the fence, resulting in a cut that is not parallel to the fence.
RTD10000019AA
21505
37477

microjig MJ Splitter Specifications

General

Brand	microjig
Model	MJ Splitter
Category	Media Converter
Language	English

Summary

Low Profile Splitter with Feather Board Effect Installation

Model SP-0125 (Green) Overview

Details for the 1/8" Kerf standard saw blade splitter, including specifications and package contents.

Model SP-0100TK (Yellow) Overview

Details for the Thin Kerf saw blade splitter, including specifications and package contents.

Preparation for Installation

Essential pre-installation steps and considerations before starting the setup process.

Installation Procedure Steps

Prepare and Create Setup Board

Instructions for creating a setup board and cutting a precise saw kerf for calibration.

Establish Guide Hole Distance

Method to determine and set the correct distance for guide holes relative to the saw blade.

Securing Setup Board and Drill Guide

How to firmly position the setup board and attach the drill guide for accurate drilling.

Drilling and Installing Splitter

Step-by-step guide for drilling location holes and inserting the MJ Splitter into the ZCI.

Final Setup and Removal

Information on splitter readiness for use and instructions for its removal.

Storage and Advanced Techniques

Methods for storing components and bonus tips for enhanced functionality.

Important Safety and Usage Notes

Crucial warnings and best practices for safe and effective operation of the MJ Splitter.