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Miller DU-OP
Miller Electric Miller DU-OP User Manual
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Miller
DU-OP
Processes
Description
Dual-Operator
Engine Driven
W
elding
Generator
OM-494
191 862Q
September 2005
Air Carbon Arc (CAC-A)
Cutting and Gouging
TIG (GT
A
W) W
elding
Stick (SMAW
)
W
elding
MIG (GMAW)
W
elding
Flux Cored (FCA
W
) W
elding
™
Visit our website at
www.MillerWelds.com
File:
Engine Drive
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
12
Information EMF
12
Section 3 − Definitions
13
Symbols and Definitions
13
Section 4 − Specifications
14
Description
14
Weld, Power, and Engine Specifications
14
Dimensions, Weights, and Operating Angles
14
Fuel Consumption
15
AC Generator Power
15
Duty Cycle and Overheating
16
Volt-Ampere Curves
17
Section 5 − Installation
18
Installing Welding Generator
18
Activating the Dry Charge Battery (if Applicable)
19
Connecting the Battery
19
Installing Exhaust Pipe
20
Engine Prestart Checks
20
Safety Information for Connecting to Weld Output Terminals
21
Weld Output Terminals
21
Making Dual Operator CC Weld Connections W/ Separate Work Cables
22
Making Dual Operator Mode CC Weld Connections W/ Common Work Cable
23
Making Dual Operator CV Weld Connections W/ Separate Work Cables
24
Making Dual Operator CV Weld Connections W/ Common Work Cable
25
Making Dual Operator CC and CV Weld Connections W/ Separate Work Cables
26
Making Dual Operator CC and CV Weld Connections W/ Common Work Cable
27
Making Single Operator CC Weld Connections
28
Selecting Weld Cable Sizes
30
Installing Ether Cylinder (Optional Ether Starting Aid)
31
Remote 14 Receptacle Information
31
Remote 14 Receptacle Connections
32
Section 6 − Operating the Welding Generator
33
Engine Controls
33
Weld Controls (See Section 6-3)
34
Weld Control Descriptions (See Section 6-2)
35
Section 7 − Operating Auxiliary Equipment
36
120 Volt and 240 Volt Duplex Receptacles
36
Section 8 − Maintenance & Troubleshooting
37
Routine Maintenance
37
Maintenance Label
38
Servicing Air Cleaner
39
Servicing Fuel and Lubrication Systems
40
Adjusting Engine Speed
41
Servicing Optional Ether Starting Aid
41
Checking and Replacing Alternator Belt
42
Resetting Fan Belt Safety Shutdown
43
Inspecting and Cleaning Optional Spark Arrestor Muffler
44
Checking Generator Brushes
44
Circuit Protection
45
Troubleshooting
46
Section 9 − Electrical Diagrams
50
Section 10 − Run-In Procedure
52
Wetstacking
52
Run-In Procedure Using Load Bank
53
Run-In Procedure Using Resistance Grid
54
Section 11 − Generator Power Guidelines
55
Grounding When Supplying Building Systems
56
Section 12 − Parts List
62
4
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Miller Electric Miller DU-OP Specifications
General
Brand
Miller Electric
Model
Miller DU-OP
Category
Welding System
Language
English
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