EasyManua.ls Logo

Miller Electric Miller DU-OP User Manual

Miller Electric Miller DU-OP
76 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Miller DU-OP
Processes
Description
Dual-Operator Engine Driven Welding
Generator
OM-494 191 862Q
September 2005
Air Carbon Arc (CAC-A)
Cutting and Gouging
TIG (GTAW) Welding
Stick (SMAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Visit our website at
www.MillerWelds.com
File: Engine Drive

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Miller Electric Miller DU-OP and is the answer not in the manual?

Miller Electric Miller DU-OP Specifications

General IconGeneral
BrandMiller Electric
ModelMiller DU-OP
CategoryWelding System
LanguageEnglish

Summary

Miller DU-OP Owner's Manual Overview

Product Identification and Processes

Identifies the Miller DU-OP welding generator and lists supported welding processes.

Introduction to Miller Electric

Company History and Quality Commitment

Welcomes the user, highlights company history, ISO certification, and commitment to quality.

Safety Precautions - Read Before Using

Understanding Safety Symbols and Hazards

Explains hazard symbols and general safety precautions for electric shock and fumes.

Engine, Fuel, and Compressed Air Hazards

Details dangers related to the engine, fuel, battery, compressed air, and moving parts.

Operational, Environmental, and Health Warnings

Covers hazards from flying particles, noise, overheating, plus California Proposition 65.

Safety Standards and Interference Information

Lists principal safety standards and information regarding electromagnetic interference (EMF).

Definitions

Glossary of Symbols and Terms

Defines key symbols and terms used throughout the manual for clarity.

Specifications

Unit Description and Capabilities

Provides an overview of the unit's dual operator functionality and operating modes.

Weld, Power, and Engine Specifications

Lists detailed output, power, and engine performance data for the generator.

Dimensions, Weights, and Operating Angles

Details the unit's physical size, weight, and safe operating angles for stability.

Fuel Consumption, AC Power, and Volt-Ampere Curves

Presents performance data on fuel usage, AC power output, and welding characteristics.

Duty Cycle and Overheating Information

Explains duty cycle limitations and the effects of overheating on unit performance.

Volt-Ampere Curves

Illustrates the output capabilities of the welding generator across different modes.

Installation Procedures

Generator Installation and Grounding

Guides on securing the unit, airflow, location, and proper grounding for safety.

Battery Activation and Connection

Instructions for activating a dry charge battery and connecting it to the unit.

Exhaust Pipe Installation and Prestart Checks

Covers exhaust pipe mounting and essential pre-operation engine checks.

Connecting Weld Output Terminals

Detailed procedures for connecting cables for dual and single operator modes.

Dual Operator CC Weld Connections

Instructions for making CC weld connections with separate work cables.

Dual Operator CC Weld Connections with Common Work Cable

Procedures for CC weld connections using a common work cable.

Dual Operator CV Weld Connections

Instructions for CV weld connections with separate work cables.

Dual Operator CV Weld Connections with Common Work Cable

Procedures for CV weld connections using a common work cable.

Dual Operator CC and CV Weld Connections

Instructions for CC and CV weld connections with separate work cables.

Dual Operator CC and CV Weld Connections with Common Work Cable

Procedures for CC and CV weld connections using a common work cable.

Single Operator CC Weld Connections

Guides for making single operator CC weld connections.

Selecting Weld Cable Sizes

Provides guidelines for selecting appropriate weld cable sizes based on current and length.

Installing Ether Cylinder and Remote Receptacles

Instructions for installing optional ether starting aid and information on remote receptacles.

Remote Receptacle Connections

Illustrates how to connect remote controls and accessories to the unit's receptacles.

Operating the Welding Generator

Engine Controls Overview

Explains the function of engine start, stop, and other related controls.

Weld Controls and Settings

Details the function of weld selectors, process controls, and output adjustments.

Weld Control Descriptions

Provides detailed explanations for each weld control and their operation.

Operating Auxiliary Equipment

120V and 240V Duplex Receptacle Operation

Explains the use and safety of auxiliary power receptacles and GFCI protection.

Maintenance and Troubleshooting

Routine Maintenance Schedule

Outlines maintenance tasks based on operating hours for fuel, oil, filters, and belts.

Maintenance Procedures

Details specific maintenance tasks like air cleaner servicing, fuel system, and belt adjustment.

Circuit Protection and Troubleshooting Guide

Explains fuses, circuit breakers, and provides a guide for diagnosing operational issues.

Run-In Procedure

Understanding and Preventing Wetstacking

Explains wetstacking and the importance of proper engine run-in procedures.

Run-In Procedures Using Load Bank or Resistance Grid

Provides step-by-step guides for initial engine break-in using auxiliary equipment.

Generator Power Guidelines

Selecting and Grounding Auxiliary Equipment

Guides on choosing compatible equipment and proper grounding for electrical safety.

Calculating Equipment Power Requirements

Explains how to determine power needs for various industrial and farm equipment.

Selecting Appropriate Extension Cords

Provides guidelines for choosing extension cords based on load, voltage, and length.

Understanding Motor Starting Power Requirements

Details how to calculate motor starting amperage and generator supply limits.

Parts List

Main Assembly and Front Panel Parts

Lists components of the main unit assembly and the front control panel.

Side Control Panels, Generator, and Rectifier Parts

Lists parts for side control panels, generator components, and rectifier assembly.

Warranty Information

Miller True Blue Limited Warranty Terms

Details warranty periods, coverage, exclusions, and remedies for equipment.

Owner's Record and Service Information

Owner's Record and Personal Details

Provides a form to record purchase details and service history for personal records.

Contacting Miller for Service and Support

Offers contact details for distributors, service agencies, and technical support.

Related product manuals