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XR Control
Miller Electric XR Control User Manual
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XR
Control
XR
Air-
And
W
ater-Cooled
Guns
™
™
Processes
Description
OM-1594
181 715Z
May 2005
MIG (GMAW)
W
elding
Wire Feeder And Feeder Gun
Visit our website at
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
9
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − À Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs Au Soudage À L'arc
11
Autres Symboles Relatifs À L'installation, Au Fonctionnement Et À L'entretien de L'appareil
13
Proposition Californienne 65 Avertissements
13
Principales Normes de Sécurité
14
Information Sur Les Champs Électromagnétiques
14
Section 3 − Definitions
15
Warning Label Definitions
15
Rating Label for CE Products
16
Symbols and Definitions
17
Section 4 − Introduction
17
Specifications
17
Duty Cycle and Overheating
18
Section 5 − Installation
19
Connections with a Constant Current (CC), Constant Voltage (CV) or Constant Current/Constant Voltage (CC/CV) Welding Power Source Having a 14-Socket Receptacle
19
Air-Cooled Feeder Connections
20
Air-Cooled Gun Connections
21
Water-Cooled Feeder Connections
22
Water-Cooled Gun Connections
23
14-Pin Plug Information
24
Optional) Voltage Sensing Lead Connections and CC/CV Jumper Plug Settings
24
Meter Circuit Board Settings
25
Opening Top Cover of XR-Edge Gun
26
Removing Top Cover of Pistol Grip Gun
26
Installing Wire Spool
27
Threading Welding Wire through Feeder
28
Threading Welding Wire through Gun
29
Adjusting Wire Feed Starting Speed
30
Setting Switches for Preflow and Postflow
31
Adjusting Trigger Hold Actuation Time
32
Section 6 − Operation
33
Controls
33
Internal Controls
34
Gun Controls
35
Shielding Gas
35
Coolant Supply for Water-Cooled Models Only
35
Sequence of Gas Metal Arc Welding (GMAW) − Continuous or Spot
36
Section 7 − Maintenance & Troubleshooting
36
Feeder Drive Assembly Maintenance
37
Gun Drive Assembly Maintenance for an XR-Edge Gun
38
Replacing Head Tube Liner in XR-Edge Guns
39
Replacing the Liner
40
Changing Gun Contact Tip
41
Replacing or Cleaning Gun Drive Roll in Pistol-Grip Guns
41
Replacing or Cleaning Gun Drive Roll Bearing in Pistol-Grip Guns
42
Replacing Head Tube Liner in Pistol-Grip Guns
42
Removing Diffuser in Air and Water-Cooled Pistol-Grip Guns
43
Replacing Hub Assembly
44
Overload Protection
45
Water Flow Switch (Optional for Water-Cooled Models)
45
Troubleshooting
46
Section 8 − Electrical Diagrams
48
Section 9 − Parts List
52
Section 10 − Parts List Including Consumables
66
Options and Accessories
72
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Miller Electric XR Control Specifications
General
Brand
Miller Electric
Model
XR Control
Category
Welding Accessories
Language
English
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