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Milnor
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48040M7K
Milnor 48040M7K User Manual
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Published Manual Number/ECN: MKWHNH01U1/2022076A
• Publishing System: TPAS2
• Access date: 02/11/2022
• Document ECNs: Latest
48040M7K, 68036M5K and
72045MK5
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
2
Table of Contents
Table of Contents
8
Machine Description and Identification
11
About this Manual and Your Milnor® Machine
11
Description
11
Machine Identification
11
Machine Data Plate
11
Figure 1 Machine Data Plate
11
Safety
12
Tilting Washer Extractors
12
Safety Alert Messages-Internal Electrical and Mechanical Hazards
12
Safety Alert Messages-Cylinder and Processing Hazards
13
Safety Alert Messages-Unsafe Conditions
14
Damage and Malfunction Hazards
14
Hazards Resulting from Inoperative Safety Devices
14
Hazards Resulting from Damaged Mechanical Devices
15
Careless Use Hazards
15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)
15
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)
16
Use the Red Safety Supports for Maintenance - 48040M7K, 68036M5K
17
What Safety Supports Are Provided and Why
17
How to Deploy the Safety Stands - 68036M5K, 72044M5K
18
How to Deploy the Safety Stands - 48040M7K
19
How to Deploy the Load Chute Safety Bar
19
Prevent Damage from Chemical Supplies and Chemical Systems
20
How Chemical Supplies Can Cause Damage
20
Dangerous Chemical Supplies and Wash Formulas
20
Incorrect Configuration or Connection of Equipment
20
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma
21
Equipment and Procedures that Can Prevent Damage
22
Use the Chemical Manifold Supplied
22
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma
22
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look
22
Close the Line
23
Do Not Let a Vacuum Occur
23
Flush the Chemical Tube with Water
23
Put the Chemical Tube Fully below the Inlet
23
Prevent Leaks
23
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)
23
Routine Maintenance
24
Maintenance Summary
24
Guards and Related Components
25
Filters, Screens, and Sensitive Components
25
Table 1 Guards and Related Components
25
Table 2 Filters, Screens, and Sensitive Components
25
Fluid Containers
26
Components that Become Worn
26
Table 3 Fluid Containers
26
Bearings and Bushings
27
Motor Grease Schedule
27
Table 4 Components that Become Worn
27
Table 5 Bearings and Bushings
27
Mechanisms and Settings
28
How to Remove Contamination
28
Table 6 Motor Grease Schedule
28
Table 7 Mechanisms and Settings
28
Table 8 Contamination Types, Cleaning Agents, and Procedures
28
Lubricant Identification
29
Grease Gun Procedures
30
Table 9 Lubricant Identification
30
Procedures for Bearing Components Connected to a Grease Plate
31
Procedures for Motors
31
Figure 6 Motor Grease Maintenance Conditions
32
How to Show the Maintenance on a Calendar
33
Table 10 Motor Grease Intervals and Quantities
33
Maintenance Components-Machines and Controls Group
34
How to Examine V-Belts and Pulleys
34
Figure 7 Belt and Pulley Conditions to Look for
34
Table 11 Where to Put Marks on a Calendar
34
Figure 8 How to Adjust Belt Tension on a Machine that Uses Spring Tension
35
Inverters
36
Chemical Devices
36
Figure 9 Electric Box and Inverter. These Are Examples. Your Machine Can Look
36
Water and Steam Devices
37
Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems. See Caution
37
Figure 11 Soap Chute and Optional 5-Compartment Supply Injector. These Are Ex
37
Figure 12 Air Tube for the Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different
38
Figure 13 Water Pressure Regulator for Chemical Flush. These Are Examples
38
How to Examine Compressed Air Mechanisms
39
Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different
39
Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different
41
Photoeyes and Proximity Switches
42
How to Do a Test of Emergency Stop Mechanisms
42
Speed Sensor (Photoeye) on some Machines
42
Proximity Switches These Are Examples. Your Machine Can Look Different
42
Maintenance Components-Large Extractors
44
Lubricant Maintenance for Grease-Filled Drive Bearings
44
Lubricant Maintenance for Non-Drive Components
44
Grease Ports for Grease-Only Bearing Assembly
44
Grease Ports for Door-Open Pocket Models. These Are Examples
44
How to Do a Test of the Mechanical Brake
45
About the Shock Absorbers
47
Maintenance Components-Hydraulic Power Group
48
How to Replace the Hydraulic Oil or Add Oil to the Full Mark
48
Hydraulic Power Components and System Oil Capacity
48
How to Make Sure that the Hydraulic Oil Is Serviceable
49
How to Examine the Hydraulic System for Leaks
49
Other manuals for Milnor 48040M7K
Installation And Service
185 pages
Safety Guide
79 pages
Schematic/Electrical Parts
83 pages
4
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Milnor 48040M7K Specifications
General
Category
Washer
Model
48040M7K
Capacity
40 lb
Phase
3
Frequency
60 Hz
Water Consumption
Depends on Cycle
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