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MINN KOTA MK210 - User Manual

MINN KOTA MK210
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OWNER’S MANUAL FOR
MINN KOTA ONBOARD
BATTERY CHARGERS
Models: MK110,MK210,
MK220, MK315, MK330
Service Information:
Please call our service department
at 800-227-6433 if you have any
problems with your battery charger.
A technical support representative
will be happy to assist you.
Compliant with FCC
PART 15,Class B
Question and Answer IconNeed help?

Do you have a question about the MINN KOTA MK210 and is the answer not in the manual?

Summary

Safety Information

Risk of Explosive Gases

Working in the vicinity of lead-acid batteries produces explosive gases. Follow instructions to reduce explosion risk.

Extension Cord Usage

Guidelines for using extension cords, including proper wiring, grounding, and wire gauge recommendations.

Electrical Shock Precautions

Instructions to prevent electric shock, including unplugging before maintenance and avoiding short circuits.

Personal Precautions

Work Area Safety

Consider having someone nearby, keep fresh water and soap handy, and wear protective clothing and eye protection.

Battery Handling Safety

Avoid sparks, metal items, and charging frozen batteries. Handle acid carefully and wear protective gear.

Preparing to Charge

Battery Removal and Ventilation

If removing batteries, disconnect the grounded terminal first. Ensure the charging area is well-ventilated.

Terminal Cleaning and Water Addition

Clean battery terminals carefully. Add distilled water only after charging, and replace cell caps to avoid evaporation.

Manufacturers Precautions

Study battery manufacturers' specific precautions and recommended charging rates for optimal performance.

DC Connection Precautions

Battery Type and Voltage

Charger is for 12-volt, 6-cell lead-acid batteries only. Do not connect to other battery types or voltages.

Connection Polarity and Procedure

Connect DC output terminals after AC plug removal. Ensure correct polarity: RED to POSITIVE, BLACK to NEGATIVE.

Grounding and AC Power Cord Connection

Proper Grounding

Charger must be grounded using its three-prong plug. Never alter the cord or use adapters.

Installing the Battery Charger

Choosing the Mounting Location

Mount in a protected area away from rain/spray, not above batteries, and with 6 inches clearance for air circulation.

Mounting the Charger Securely

Use bolts, nuts, and washers for secure mounting. Use isolation means for aluminum boats to prevent electrolysis.

Connecting Batteries to Charger

Follow specific steps for connecting/disconnecting battery terminals to prevent sparks and explosions, ensuring correct polarity.

Operating Instructions

Indicator Lights and Troubleshooting

Explains charger indicator lights and provides guidance for troubleshooting issues based on light patterns.

Electrical Storm Safety

Advice to avoid charging batteries in watercraft during electrical storms to prevent damage from lightning.

Generator Compatibility

Ensures only generators with sine wave output are used, as modified square wave can damage the charger.

Inline Fuse Protection

Describes the function of inline fuses on output cords and how to replace blown fuses.

Maintenance, Cleaning, and Storage

Cleaning and Maintenance

Check for dirt, oil, corrosion. Use baking soda solution for cleaning. Coil cord when not in use.

Damaged Cord;Plug Handling

Contact service for damaged cords/plugs or dispose of the charger according to local law.

Storage Instructions

Store the battery charger in a clean, dry area when not in use.

Environmental Compliance Statement

WEEE Directive

Information on the Waste Electrical and Electronic Equipment Directive and proper disposal of EEE products.

Limited Three Year Warranty

Warranty Service and Limitations

Details warranty service procedures, exclusions, limitations on implied warranties, and liability for damages.

Summary

Safety Information

Risk of Explosive Gases

Working in the vicinity of lead-acid batteries produces explosive gases. Follow instructions to reduce explosion risk.

Extension Cord Usage

Guidelines for using extension cords, including proper wiring, grounding, and wire gauge recommendations.

Electrical Shock Precautions

Instructions to prevent electric shock, including unplugging before maintenance and avoiding short circuits.

Personal Precautions

Work Area Safety

Consider having someone nearby, keep fresh water and soap handy, and wear protective clothing and eye protection.

Battery Handling Safety

Avoid sparks, metal items, and charging frozen batteries. Handle acid carefully and wear protective gear.

Preparing to Charge

Battery Removal and Ventilation

If removing batteries, disconnect the grounded terminal first. Ensure the charging area is well-ventilated.

Terminal Cleaning and Water Addition

Clean battery terminals carefully. Add distilled water only after charging, and replace cell caps to avoid evaporation.

Manufacturers Precautions

Study battery manufacturers' specific precautions and recommended charging rates for optimal performance.

DC Connection Precautions

Battery Type and Voltage

Charger is for 12-volt, 6-cell lead-acid batteries only. Do not connect to other battery types or voltages.

Connection Polarity and Procedure

Connect DC output terminals after AC plug removal. Ensure correct polarity: RED to POSITIVE, BLACK to NEGATIVE.

Grounding and AC Power Cord Connection

Proper Grounding

Charger must be grounded using its three-prong plug. Never alter the cord or use adapters.

Installing the Battery Charger

Choosing the Mounting Location

Mount in a protected area away from rain/spray, not above batteries, and with 6 inches clearance for air circulation.

Mounting the Charger Securely

Use bolts, nuts, and washers for secure mounting. Use isolation means for aluminum boats to prevent electrolysis.

Connecting Batteries to Charger

Follow specific steps for connecting/disconnecting battery terminals to prevent sparks and explosions, ensuring correct polarity.

Operating Instructions

Indicator Lights and Troubleshooting

Explains charger indicator lights and provides guidance for troubleshooting issues based on light patterns.

Electrical Storm Safety

Advice to avoid charging batteries in watercraft during electrical storms to prevent damage from lightning.

Generator Compatibility

Ensures only generators with sine wave output are used, as modified square wave can damage the charger.

Inline Fuse Protection

Describes the function of inline fuses on output cords and how to replace blown fuses.

Maintenance, Cleaning, and Storage

Cleaning and Maintenance

Check for dirt, oil, corrosion. Use baking soda solution for cleaning. Coil cord when not in use.

Damaged Cord;Plug Handling

Contact service for damaged cords/plugs or dispose of the charger according to local law.

Storage Instructions

Store the battery charger in a clean, dry area when not in use.

Environmental Compliance Statement

WEEE Directive

Information on the Waste Electrical and Electronic Equipment Directive and proper disposal of EEE products.

Limited Three Year Warranty

Warranty Service and Limitations

Details warranty service procedures, exclusions, limitations on implied warranties, and liability for damages.

Overview

The Minn Kota On-Board Battery Charger is a powerful electrical device designed for charging and maintaining 12-volt 6-cell lead-acid batteries. It is suitable for use with FLOODED/WET CELL, MAINTENANCE FREE, and AGM/STARVED ELECTROLYTE batteries. The charger is not intended for use with dry-cell batteries or for supplying power to low voltage electrical systems other than for charging and maintaining batteries.

Function Description:

The Minn Kota battery charger provides a fully automatic charging process with multiple banks, allowing for independent charging of multiple batteries or combinations of batteries hooked in series or parallel without disconnecting them from any switches or wires/straps. Each output cord is equipped with a temperature sensor that adjusts the charging profile to ensure full charge without overcharging or undercharging, optimizing battery life. The charger is designed with short circuit/reverse polarity protection, ignition protection, and watertight construction for enhanced safety and durability.

Important Technical Specifications:

The manual covers several models with varying specifications:

  • MK110: 12V system, 1 bank, 10 amps per bank, 10 total amps. Dimensions: 10-1/2" x 7-1/2" x 4". Weight: 10 lbs. Input Current: 2.5A (120VAC, 60Hz).
  • MK210: 12/24V system, 2 banks, 5 amps per bank, 10 total amps. Dimensions: 11-1/2" x 7-1/2" x 4". Weight: 11 lbs. Input Current: 2.5A (120VAC, 60Hz).
  • MK220: 12/24V system, 2 banks, 10 amps per bank, 20 total amps. Dimensions: 13-1/2" x 7-1/2" x 4". Weight: 15 lbs. Input Current: 4.4A (120VAC, 60Hz).
  • MK220S: 12/24V system, 2 banks, 10 amps per bank, 20 total amps. Dimensions: 13-1/2" x 7-1/2" x 4". Weight: 15 lbs. Input Current: 4.4A (120VAC, 60Hz). Features an 8.5' input cable.
  • MK315: 12/24/36V system, 3 banks, 5 amps per bank, 15 total amps. Dimensions: 12-1/2" x 7-1/2" x 4". Weight: 14 lbs. Input Current: 2.7A (120VAC, 60Hz).
  • MK330: 12/24/36V system, 3 banks, 10 amps per bank, 30 total amps. Dimensions: 16-1/4" x 7-1/2" x 4". Weight: 20 lbs. Input Current: 5.2A (120VAC, 60Hz).
  • MK330S: 12/24/36V system, 3 banks, 10 amps per bank, 30 total amps. Dimensions: 16-1/4" x 7-1/2" x 4". Weight: 20 lbs. Input Current: 5.2A (120VAC, 60Hz). Features an 8.5' input cable.

All models utilize an 18AWG input cable and 16AWG output cables. The output cords are 6 feet long, with the exception of the 'S' models which have an 8.5' input cable. The maximum extension length for DC battery leads is 15 feet, using a minimum of 12 AWG wire.

Usage Features:

  • Mounting: The charger should be mounted flush on a bulkhead in a protected area away from rain or spray, and never above batteries due to corrosive gasses. A minimum of 6 inches of unobstructed area should be allowed on all sides for proper air circulation and cooling. When mounting to an aluminum boat, isolation (e.g., wood or plastic) should be used to prevent contact between the metallic charger body and the hull, eliminating the risk of electrolysis.
  • Battery Connection: The charger is designed for permanent mounting and connection to batteries. DC output terminals must be connected with correct polarity (RED to POSITIVE, BLACK to NEGATIVE). Connections should only be made after removing the AC plug from the electric outlet. When batteries are connected in series (e.g., for 12/24V or 12/24/36V systems), the series connection wire should remain in place during charging.
  • Indicator Lights:
    • GREEN power light: Indicates AC power is applied.
    • YELLOW light (per bank): Indicates the battery is charging.
    • GREEN light (per bank): Indicates the battery is fully charged and in maintenance mode.
    • RED light (per bank): Indicates no battery connected, reverse polarity, or a short circuit.
    • RED and GREEN lights (simultaneously per bank): Indicates battery voltage below 4 volts (battery should be replaced) or a damaged temperature sensor on the output cord.
  • Safety Precautions:
    • Always ensure the area around the battery is well ventilated during charging.
    • Wear complete eye and clothing protection when working near lead-acid batteries.
    • Never smoke or allow sparks/flames near batteries.
    • Avoid dropping metal tools onto batteries to prevent sparks.
    • Remove personal metal items (rings, bracelets, etc.) when working with batteries.
    • Do not charge a frozen battery.
    • Do not recharge batteries with the watercraft or motor lower unit in the water during electrical storms.
    • Only use generators with a sine wave output; modified square wave output generators can damage the charger.
  • Grounding: The charger is equipped with a grounded AC power cord and plug, which must be plugged into a properly installed and grounded outlet. Adapters should not be used.
  • Extension Cords: Use of an extension cord is not recommended unless absolutely necessary. If used, ensure it is properly wired, in good electrical condition, and of the correct gauge (e.g., 16 AWG for 25 ft, 14 AWG for 50 ft, 12 AWG for 100 ft).

Maintenance Features:

  • Cleaning: Regularly check the battery charger and ring terminals for dirt, oil, and battery corrosion. Clean corrosion with a water and baking soda solution, then wipe clean with a dry cloth.
  • Storage: When not in use, coil the power cord to prevent damage. Store the battery charger in a clean, dry area.
  • Fuse Replacement: Each output cord has inline fuses on the RED and BLACK leads near the ring terminals. If a fuse blows, replace it with the exact type and rating of the original fuse.
  • Troubleshooting: If a RED light is lit, disconnect AC power immediately and determine the cause. If unable to remedy the situation, contact Minn Kota Service Department.
  • Battery Fluid Level: For batteries with removable cell caps, check the battery fluid level every 30 days and add distilled water after the battery has been charged, ensuring not to overfill and replacing all cell caps.

Warranty:

Johnson Outdoors Marine Electronics, Inc. offers a three-year limited warranty on the entire Minn Kota battery charger, covering defects in materials and workmanship from the date of purchase. The warranty does not cover commercial use, normal wear and tear, blemishes not affecting operation, or damage caused by accidents, abuse, alteration, modification, misuse, or improper care. Warranty service in the U.S. requires sending the charger and proof of purchase to the Minn Kota factory service center. For purchases outside the U.S., contact Johnson Outdoors Canada. Retailers are not authorized to repair or replace units under warranty.

MINN KOTA MK210 Specifications

General IconGeneral
ModelMK210
BrandMINN KOTA
CategoryBattery Charger
Charging Banks2
Output Voltage12V
Maximum Output Current (per bank)10A
Total Maximum Output20A
Input Voltage120V AC
Automatic Shut-offYes
CoolingFan-cooled
Weight4.5 lbs
Charger TypeOn-Board
Compatible Battery TypesLead Acid, AGM, Gel
Charging ModesMulti-Stage Charging
Warranty3 years

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