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FR-F500
Mitsubishi Electric FR-F500 User Manual
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FR-F500
Frequency
Inverter
Instruction
Manual
FR-F540L-75K
~
530K
(-NA,
-CH,
-CHG1,-EC,
-E1)
INDUSTRIAL
AUTOMATION
MIT
SU
BI
S
HI
ELE
C
TRI
C
MI
T
SU
BI
S
HI
ELE
C
TRI
C
Art. no.: 141713
10
0
7
2003
Version
K
IB-07405-
10
(20030
7
)
2
Table of Contents
Default Chapter
7
Table of Contents
7
1 Outline
11
Pre-Operation Information
12
Precautions for Operation
12
Basic Configuration
13
Structure
14
Appearance and Structure
14
Removal and Reinstallation of the Front Cover
15
Removal and Reinstallation of the Operation Panel
16
2 Installation and Wiring
17
Installation
18
Instructions for Installation
18
Wiring
20
Terminal Connection Diagram
20
Wiring of the Main Circuit
25
Wiring of the Control Circuit
34
Connection to the PU Connector
38
Connection of Stand-Alone Option Units
40
Design Information
43
Other Wiring
44
Inverter-Driven 400V Class Motor
44
Peripheral Devices
45
Instructions for Compliance with the UL Standards
46
Instructions for Compliance with the European Standards
47
Earthing
48
Power Harmonics
49
Japanese Harmonic Suppression Guidelines
50
Inverter-Generated Noises and Reduction Techniques
52
Leakage Currents and Countermeasures
54
Inverter-Driven 400V Class Motor
55
3 Operation
56
Pre-Operation Information
57
Devices and Parts to be Prepared for Operation
57
Power on
59
Operation Panel
60
Names and Functions of the Operation Panel (FR-DU04)
60
Monitor Display Changed by Pressing the [MODE] Key
61
Monitoring Mode
61
Frequency Setting Mode
61
Parameter Setting Mode
62
Operation Mode
62
Help Mode
63
Copy Mode
65
Parameter Checking and Setting
66
Parameter Checking
66
Main Parameter Settings
68
Operation
70
Pre-Operation Checks
70
External Operation Mode (Operation Using External Input Signals)
71
PU Operation Mode (Operation Using the Operation Panel (FR-DU04))
72
Combined Operation Mode (Operation Using the External Input Signals and PU)
73
4 Parameters
74
Parameter List
75
List of Parameters Classified by Purposes of Use
80
Parameter Function Details
81
Torque Boost (Pr. 0, Pr. 46)
81
Output Frequency Range (Pr. 1, Pr. 2)
82
Base Frequency, Base Frequency Voltage (Pr. 3, Pr. 19, Pr. 47)
83
Multi-Speed Operation (Pr. 4 to Pr. 6, Pr. 24 to Pr.27)
84
Acceleration/Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45)
85
Electronic Overcurrent Protection (Pr. 9)
86
DC Dynamic Brake (Pr. 10 to Pr. 12)
87
Starting Frequency (Pr. 13)
88
Load Pattern Selection (Pr. 14)
89
Jog Operation (Pr. 15, Pr. 16)
90
MRS Input Selection (Pr. 17)
91
Stall Prevention (Pr. 22, Pr. 23, Pr. 66, Pr. 148, Pr. 149, Pr. 154)
92
Multi-Speed Input Compensation (Pr. 28)
93
Acceleration/Deceleration Pattern (Pr. 29, Pr.140 to Pr.143)
94
Regenerative Brake Duty (Pr.30, Pr.70)
95
Frequency Jump (Pr. 31 to Pr. 36)
96
Speed Display (Pr. 37, Pr. 144)
97
Automatic Torque Boost (Pr. 38, Pr. 39)
98
Up-To-Frequency Sensitivity (Pr. 41)
98
Output Frequency Detection (Pr. 42, Pr. 43, Pr. 50)
99
Second Stall Prevention (Pr. 48, Pr. 49)
100
Monitor Display / FM, am Terminal Function Selection (Pr. 52 to Pr. 54, Pr. 158)
101
Monitoring Reference (Pr. 55, Pr. 56)
103
Automatic Restart after Instantaneous Power Failure (Pr. 57, Pr. 58, Pr. 162 to Pr. 165)
104
Remote Setting Function Selection (Pr. 59)
106
Intelligent Mode Selection (Pr. 60)
108
Acceleration/Deceleration Reference Current/Lift Mode Starting Frequency (Pr. 61 to Pr. 63)
109
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
110
Applied Motor (Pr. 71)
112
PWM Carrier Frequency (Pr. 72, Pr. 240)
113
Voltage Input (Pr. 73)
114
Input Filter Time Constant (Pr. 74)
115
Reset Selection/Pu Disconnection Detection/Pu Stop Selection (Pr. 75)
115
Alarm Code Output Selection (Pr. 76)
117
Parameter Write Inhibit Selection (Pr. 77)
118
Reverse Rotation Prevention Selection (Pr. 78)
119
Operation Mode Selection (Pr. 79)
120
V/F Control Frequency (Voltage) (Pr. 100 to Pr. 109)
123
Computer Link Operation (Pr. 117 to Pr. 124)
124
PID Control (Pr. 128 to Pr. 134)
135
Commercial Power Supply-Inverter Switch-Over Function (Pr. 135 to Pr. 139)
142
Zero Current Detection (Pr. 152, Pr. 153)
148
RT Signal Activated Condition Selection (Pr. 155)
149
Stall Prevention Function and Current Limit Function (Pr. 156)
149
OL Signal Output Timer (Pr. 157)
151
User Group Selection (Pr. 160, Pr. 173 to Pr. 176)
152
Watt-Hour Meter Clear/Actual Operation Hour Meter Clear (Pr. 170, Pr. 171)
153
Input Terminal Function Selection (Pr. 180 to Pr. 186)
153
Output Terminal Function Selection (Pr. 190 to Pr. 195)
155
User Initial Value Setting (Pr. 199)
157
Cooling Fan Operation Selection (Pr. 244)
158
Output Phase Failure Protection Selection (Pr. 251)
158
Override Bias/Gain (Pr. 252, Pr. 253)
158
Meter (Frequency Meter) Calibration (Pr. 900, Pr. 901)
160
Frequency Setting Voltage (Current) Bias and Gain (Pr. 902 to Pr. 905)
162
Buzzer Control (Pr. 990)
164
Protective Functions
175
Errors (Alarms)
176
Error (Alarm) Definitions
176
To Know the Operating Status at the Occurrence of an Alarm
185
Correspondences between Digital and Actual Characters
185
Alarm Code Output
186
Resetting the Inverter
186
Troubleshooting
187
Motor Remains Stopped
187
Motor Rotates in Opposite Direction
187
Speed Greatly Differs from the Setting
187
Acceleration/Deceleration Is Not Smooth
187
Motor Current Is Large
188
Speed Does Not Increase
188
Speed Varies During Operation
188
Operation Mode Is Not Changed Properly
188
Operation Panel (FR-DU04) Display Is Not Provided
188
POWER Lamp Is Not Lit
188
Parameter Write Cannot be Performed
188
Precautions for Maintenance and Inspection
189
Check Items
189
Periodic Inspection
189
Insulation Resistance Test Using Megger
190
Pressure Test
190
Daily and Periodic Inspection
190
Replacement of Parts
193
Inverter Replacement
194
Measurement of Main Circuit Voltages, Currents and Power
195
Specifications
197
Standard Specifications
198
Model Specifications
198
Common Specifications
199
Outline Drawings
201
Options
204
Option List
205
Stand-Alone Options
205
Inboard Dedicated Options
206
Appendix 1 Data Code List
207
Appendices
207
Appendix 2 Inverter Heat Loss･････････････････････････ 188
207
4
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Mitsubishi Electric FR-F500 Specifications
General
Brand
Mitsubishi Electric
Model
FR-F500
Category
DC Drives
Language
English
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