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FR-V500
Mitsubishi Electric FR-V500 User Manual
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VECT
OR INVERTER
FR-V
500
INSTRUCTION MANUAL (Det
ailed)
IB(N
A
)
-060
0131E-C(
061
1)
MEE
P
rinted in Ja
p
an
S
pec
ifications subject to
change without not
ice.
1
WIRING
P
ARAMETERS
3
SPECIFICA
TIONS
4
HEAD OFF
ICE:T
OKY
O
BLDG MARUN
OU
CHI T
O
KYO 10
0-8310
FR-V
500
VECTOR INVERTER
INSTRUCTION MANUAL (Det
ailed)
2
VECT
OR
CONTROL
FR-V520-1.5K to 55K
FR-V540-1.5K to 55K
HIGH PRECISION & F
AST
RESPONSE VECT
OR INVER
TER
.
2
Table of Contents
Default Chapter
4
Table of Contents
4
DU : Control Panel (FR-DU04
10
1 Wiring
11
Internal Block Diagram
11
Main Circuit Terminal Specifications
12
Connection of Stand-Alone Option Units
13
Connection of the Dedicated External Brake Resistor (FR-ABR)
13
Connection of the Brake Unit (FR-BU)
14
Connection of the Brake Unit (BU Type)
15
Connection of the High Power Factor Converter (FR-HC)
15
Connection of the Power Regeneration Common Converter (FR-CV)
16
Connection of the DC Reactor (FR-HEL/BEL)
16
Control Circuit Terminal Specifications
17
Connecting the Control Circuit to a Power Supply Separately from the Main Circuit
19
Precautions for Use of the Vector Inverter
20
Others
21
Leakage Currents and Countermeasures
21
Power off and Magnetic Contactor (MC)
23
Installation of Reactor
24
Notes on Earthing (Grounding)
25
Inverter-Generated Noises and Their Reduction Techniques
26
Power Supply Harmonics
28
Harmonic Suppression Guidelines
29
Inverter-Driven 400V Class Motor
31
Using the PU Connector for Computer Link
32
Wiring Method
34
Input Terminals
35
Run (Start) and Stop (STF, STR, STOP)
35
External Thermal Relay Input (OH)
36
Speed Setting Potentiometer Connection (10E, 2 (1), 5)
36
Torque Setting Input Signal and Motor-Generated Torque (Terminals 3, 5)
37
Meter Connection Method and Adjustment (DA1, DA2)
37
Common Terminals (SD, 5, SE)
38
Signal Inputs by Contact-Less Switches
38
How to Use the Input Signals (Assigned Terminals DI1 to DI4, STR) (Pr. 180 to Pr. 183, Pr. 187)
39
Multi-Speed Setting (RL, RM, RH, REX Signals): Pr. 180 to Pr. 183, Pr. 187 Setting
39
Remote Setting (RL, RM, RH Signals): Pr. 180 to Pr. 183, Pr. 187 Setting "0, 1, 2
39
Second Function Selection/Second Motor Switchover (RT Signal)
39
Pr. 180 to Pr. 183, Pr. 187 Setting "3
39
Jog Operation (Jog Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "5
39
Third Function Selection (X9 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "9
40
FR-HC, FR-CV Connection (X10 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "10
40
PU Operation External Interlock Signal (X12 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "12
40
PID Control Enable Terminal: Pr. 180 to Pr. 183, Pr. 187 Setting "14
40
Brake Sequence Opening Signal (BRI Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "15
40
PU Operation/External Operation Switchover: Pr. 180 to Pr. 183, Pr. 187 Setting "16
40
S-Pattern Acceleration/Deceleration C Switchover Terminal (X20 Signal)
40
Pr. 180 to Pr. 183, Pr. 187 Setting "20
40
Orientation Command (X22 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "22
41
Pre-Excitation/Servo on (LX Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "23
41
Output Stop (MRS Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "24
41
Start Self-Holding Selection (STOP Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "25
41
Control Mode Changing (MC Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "26
42
Start Time Tuning (X28 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "28
42
Torque Bias Selection 1 (X42 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "42" Torque Bias Selection 2 (X43 Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "43
42
Torque Limit Selection (TL Signal): Pr. 180 to Pr. 183, Pr. 187 Setting "27
42
P Control Selection (P/PI Control Switchover) (X44 Signal)
43
Pr. 180 to Pr. 183, Pr. 187 Setting "44
43
How to Use the Output Signals (Assigned Terminals DO1 to DO3, ABC) (Pr. 190 to Pr. 192, Pr. 195)
44
Design Information to be Checked
46
Using the Second Motor
47
Second Motor Setting Parameters
47
Wiring Diagram (Second Motor)
47
Using the Conventional Motor and Other Motors
48
Conventional Motor (SF-VR, SF-JR with Encoder)
48
Precautions for and Wiring of the Motor with Encoder (SF-JR with Encoder)
49
2 Vector Control
50
What Is Vector Control
51
Speed Control
53
Outline of Speed Control
53
Easy Gain Tuning Function Block Diagram
53
Fine Adjustment of Gains for Speed Control
54
Control Block Diagram
54
Concept of Adjustment of Manual Input Speed Control Gains
55
Speed Control Gain Adjustment Procedure (Pr. 820, Pr. 821)
55
Troubleshooting
56
Speed Feed Forward Control, Model Adaptive Speed Control (Pr. 828, Pr. 877 to Pr. 881)
58
Torque Control
60
Outline of Torque Control
60
Fine Adjustment for Torque Control
61
Control Block Diagram
61
Gain Adjustment for Torque Control
62
Concept of Torque Control Gains
62
Gain Adjustment Procedure
62
Troubleshooting
63
Position Control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494)
64
Connection Diagram
64
Position Control (Pr. 419 to Pr. 430, Pr. 464 to
64
Position Control Step
65
Control Block Diagram
66
Parameter
66
Conditional Position Feed Function by Contact Input (Pr. 419 = 0)
68
Setting the Electronic Gear
69
In-Position Width (Pr. 426)
71
Excessive Level Error (Pr. 427)
71
Pulse Monitor Selection (Pr. 430)
71
Concept of Position Control Gains
71
Troubleshooting
72
Position Control Is Not Exercised Normally
73
3 Parameters
74
Parameter List
75
At-A-Glance Guide to Functions
82
Basic Functions (Pr. 0 to Pr. 9)
85
Torque Boost (Pr. 0)
85
Maximum and Minimum Speed Settings (Pr. 1 , Pr. 2)
85
Base Frequency, Base Frequency Voltage (Pr. 3, Pr. 19)
86
Multi-Speed Operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
86
Acceleration and Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 110, Pr. 111)
87
Motor Overheat Protection (Pr. 9, Pr. 452, Pr. 876 )
89
Standard Operation Functions (Pr. 10 to Pr. 16)
91
DC Injection Brake Operation (Pr. 10, Pr.11, Pr. 12, Pr.802)
91
Starting Speed (Pr. 13)
93
Jog Operation (Pr. 15, Pr. 16)
94
Operation Selection Functions 1 (Pr. 17 to Pr. 37)
95
Inverter Output Stop (MRS) (Pr. 17)
95
Torque Limit (Pr. 22, Pr. 803, Pr. 810 to Pr. 817)
96
RH, RM, RL Signal Input Compensation (Pr. 28)
97
S-Pattern Acceleration/Deceleration Curve (Pr. 29, Pr. 140 to Pr. 143, Pr. 380 to Pr. 383)
98
Regenerative Brake Duty (Pr. 30, Pr. 70)
101
Speed Jump (Pr. 31 to Pr. 36)
102
Speed Display (Pr. 37, Pr. 144, Pr. 505 )
102
Output Terminal Functions (Pr. 41 to Pr. 50)
104
Up-To-Speed Sensitivity (Pr. 41)
104
Speed Detection (Pr. 42, Pr. 43, Pr. 50, Pr. 116)
104
Display Functions 1 (Pr. 52 to Pr. 56)
106
Monitor Display/Da1, DA2 Terminal Function Selection (Pr. 52 to Pr. 54, Pr. 158)
106
Monitoring Reference (Pr. 55, Pr. 56, Pr. 866)
109
Automatic Restart (Pr. 57, Pr. 58)
110
Automatic Restart after Instantaneous Power Failure (Pr. 57, Pr. 58, Pr. 162 to Pr. 165)
110
Additional Functions (Pr. 59)
112
Remote Setting Function Selection (Pr. 59 )
112
Brake Sequence (Pr. 60, Pr. 278 to Pr. 285)
115
Brake Sequence Function (Pr. 60, Pr. 278 to Pr. 285)
115
Operation Selection Function 2 (Pr. 65 to Pr. 79)
118
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
118
Applied Motor (Pr. 71, Pr. 450)
120
PWM Carrier Frequency Selection (Pr. 72, Pr. 240)
121
Speed Setting Signal On/Off Selection (Pr. 73)
122
Reset Selection/Disconnected PU Detection/Pu Stop Selection (Pr. 75)
124
Parameter Write Disable Selection (Pr. 77)
125
Reverse Rotation Prevention Selection (Pr. 78 )
126
Operation Mode Selection (Pr. 79)
126
Offline Auto Tuning (Pr. 80 to Pr. 96)
129
Offline Auto Tuning Function (Pr. 9, Pr. 80, Pr. 81, Pr. 83, Pr. 84, Pr. 71, Pr. 96, Pr. 450, Pr. 452)
129
Parameters
129
Execution of Offline Auto Tuning
130
Utilizing or Changing Offline Auto Tuning Data for Use
132
Setting the Motor Constants Directly
133
Direct Input + Offline Auto Tuning
134
Online Auto Tuning (Pr. 95)
135
Online Auto Tuning Selection (Pr. 95, Pr. 9, Pr. 71, Pr. 80, Pr. 81 )
135
Communication Functions (Pr. 117 to Pr. 124, Pr. 342)
137
Computer Link Operation (RS-485 Communication) (Pr. 117 to Pr. 124)
137
Setting Items and Set Data
144
E2PROM Write Selection (Pr. 342)
148
PID Control (Pr. 128 to Pr. 134)
148
Current Detection (Pr. 150 to Pr. 153)
155
Output Current Detection Function (Pr. 150, Pr. 151)
155
Zero Current Detection (Pr. 152, Pr. 153)
156
Auxiliary Functions (Pr. 156, Pr. 157)
157
Stall Prevention Operation Selection (Pr. 156)
157
OL Signal Output Timer (Pr. 157)
158
Display Function 3 (Pr. 160)
159
Extended Function Display Selection (Pr. 160)
159
Initial Monitor (Pr. 171)
159
Actual Operation Hour Meter Clear (Pr. 171)
159
Terminal Assignment Functions (Pr. 180 to Pr. 195)
159
Input Terminal Function Selection (Pr. 180 to Pr. 183, Pr. 187)
159
Output Terminal Function Selection (Pr. 190 to Pr. 192, Pr. 195)
161
Auxiliary Function (Pr. 244)
163
Cooling Fan Operation Selection (Pr. 244)
163
Stop Selection Function (Pr. 250)
163
Stop Selection (Pr. 250)
163
Operation Selection Function (Pr. 251)
164
Output Phase Failure Protection Selection (Pr. 251)
164
Additional Function 2 (Pr. 252, Pr. 253)
165
Override Bias, Gain (Pr. 252, Pr. 253)
165
Power Failure Stop Functions (Pr. 261 to Pr. 266)
165
Power-Failure Deceleration Stop Function (Pr. 261 to Pr. 266)
165
Droop (Pr. 286 to Pr. 288)
167
Droop Control (Pr. 286 to Pr. 288)
167
Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399)
168
Orientation Control (Pr. 350, Pr. 351, Pr. 356, Pr. 357, Pr. 360 to Pr. 362, Pr. 393, Pr. 396 to Pr. 399)
168
Control System Function (Pr. 374)
175
Overspeed Detection (Pr. 374)
175
Position Control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494)
176
Remote Output (Pr. 495 to Pr.497)
177
Remote Output Function (Pr. 495 to Pr.497)
177
Operation Selection Functions 4 (Pr. 800 to Pr. 809)
178
Control Selection (Pr. 800, Pr. 451)
178
Torque Characteristic Selection (Pr. 801)
178
Torque Command Source Selection (Pr. 804 to Pr. 806)
180
Speed Limit (Pr. 807 to Pr. 809)
182
Control System Functions (Pr. 818 to Pr. 837)
184
Easy Gain Tuning Selection (Pr. 818, Pr. 819)
184
Speed Loop Proportional Gain Setting (Pr. 820, Pr. 830)
184
Speed Control Integral Time Setting (Pr. 821, Pr. 831)
184
Speed Setting Circuit Filter Function (Pr. 822, Pr. 832)
184
Speed Detection Filter Function (Pr. 823, Pr. 833)
185
Current Loop Proportional Gain Setting for Vector Control (Pr. 824, Pr. 834)
185
Current Control Integral Time Setting for Vector Control (Pr. 825, Pr. 835)
185
Torque Setting Filter Function (Pr. 826, Pr. 836)
185
Torque Detection Filter Function (Pr. 827, Pr. 837)
186
Model Speed Control Gain (Pr. 828)
186
Torque Biases (Pr. 840 to Pr. 848)
186
Torque Bias Function (Pr. 840 to Pr. 848)
186
Operation Diagrams
187
Additional Functions (Pr. 851 to Pr. 865)
189
Selection of Number of Encoder Pulses (Pr. 851)
189
Selection of Encoder Rotation Direction (Pr. 852)
189
Excitation Ratio (Pr. 854)
190
Notch Filter (Pr. 862, Pr. 863)
190
Torque Detection (Pr. 864)
191
Low Speed Detection (Pr. 865)
191
Display Function (Pr. 867)
192
DA1 Output Response Level Adjustment (Pr. 867)
192
Terminal Function Assignment (Pr. 868)
192
Terminal 1 Function Assignment (Pr. 868)
192
Protective Functions (Pr. 870 to Pr. 874)
193
Speed Deviation Excessive (Pr. 870, Pr. 871)
193
Speed Limit (Pr. 873)
194
Stop by OLT Level Prevention (Pr. 874)
194
Operation Selection Functions 5 (Pr. 875)
195
Fault Definition (Pr. 875)
195
Control System Function 2 (Pr. 877 to Pr. 881)
195
Speed Feed Forward Control, Model Adaptive Speed Control (Pr. 877 to Pr. 881)
195
Maintenance Function (Pr. 890 to Pr. 892)
196
Maintenance Output Function (Pr. 890 to Pr. 892)
196
Calibration Functions (Pr. 900 to Pr. 920)
197
DA1/DA2 Terminal Calibration (Pr. 900, Pr. 901)
197
Operating Procedure
198
(Speed Setting Terminal 2, Torque Command Terminal 3, Multi Function Terminal 1)
199
Additional Function (Pr. 990)
202
PU Buzzer Control (Pr. 990)
202
4 Specifications
204
Model Specifications
205
Model Specifications
206
Common Specifications
208
Outline Dimension Drawings
209
Inverter Outline Dimension Drawings
209
Control Panel (FR-DU04-1) Outline Dimension Drawings
212
Parameter Unit (FR-PU04V) Outline Dimension Drawings
212
Dedicated Encoder Cable Outline Dimension Drawings
213
Dedicated Motor Outline Dimension Drawings
215
Appendices
220
Appendix1 Setting a Thermistor of a Dedicated Motor (SF-V5RU*****T)
221
(When Used with the FR-V5AX)
221
Appendix2 Parameter Instruction Code List
222
Appendix3 SERIAL Number Check
229
4
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Mitsubishi Electric FR-V500 Specifications
General
Brand
Mitsubishi Electric
Model
FR-V500
Category
Inverter
Language
English
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