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Mitsubishi Electric Mr.Slim PUHZ-RP35VHA2 User Manual

Mitsubishi Electric Mr.Slim PUHZ-RP35VHA2
186 pages
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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES
.................................
3
2. REFERENCE MANUAL
..................................
4
3. SAFETY PRECAUTION
..................................
5
4. FEATURES
......................................................
9
5. SPECIFICATIONS
.........................................
10
6. DATA
.............................................................
13
7. OUTLINES AND DIMENSIONS
....................
20
8. WIRING DIAGRAM
.......................................
25
9. WIRING SPECIFICATIONS
..........................
35
10.
REFRIGERANT SYSTEM DIAGRAM
...............
40
11. TROUBLESHOOTING
...................................
43
12. FUNCTION SETTING
..................................
110
13.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
.....
117
14. EASY MAINTENANCE FUNCTION
............
127
15. DISASSEMBLY PROCEDURE
...................
132
16. PARTS LIST
................................................
154
17. RoHS PARTS LIST
.....................................
165
No.OC374
REVISED EDITION-F
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
May 2009
Outdoor unit
[model names]
PUHZ-RP35VHA2 PUHZ-RP35VHA3
PUHZ-RP50VHA2 PUHZ-RP50VHA3
PUHZ-RP60VHA2 PUHZ-RP60VHA3
PUHZ-RP71VHA2 PUHZ-RP71VHA3
PUHZ-RP100VHA2 PUHZ-RP100VHA3
PUHZ-RP125VHA2
PUHZ-RP140VHA2
PUHZ-RP100YHA2 PUHZ-RP100YHA3
PUHZ-RP125YHA2
PUHZ-RP140YHA2
[Service Ref.]
Service Ref. is on page 2.
PUHZ-RP60VHA2 PUHZ-RP60VHA2
1
PUHZ-RP71VHA2 PUHZ-RP71VHA2
1
PUHZ-RP60VHA3 PUHZ-RP71VHA3
PUHZ-RP60VHA3#1 PUHZ-RP71VHA3#1
NOTE:
• This manual describes only
service data of the outdoor
units.
• RoHS compliant products have
<G> mark on the spec name
plate.
• For servicing of RoHS compli-
ant products, refer to the RoHS
PARTS LIST.
Revision:
• "17. RoHS PARTS LIST" has
been modified.
• Please void OC374 REVISED
EDITION-E.

Questions and Answers:

Mitsubishi Electric Mr.Slim PUHZ-RP35VHA2 Specifications

General IconGeneral
ModelPUHZ-RP35VHA2
BrandMitsubishi Electric
SeriesMr.Slim
Cooling Capacity3.5 kW
Heating Capacity4.0 kW
Power Supply220-240 V
Voltage (V)220-240 V
PhaseSingle
RefrigerantR410A
Coefficient of Performance (Heating)3.61

Summary

TECHNICAL CHANGES

REFERENCE MANUAL

2-1. INDOOR UNIT SERVICE MANUAL

Lists service manuals for indoor units, including model names and service reference numbers.

2-2. TECHNICAL DATA BOOK

Provides technical data book information, specifically Manual No. OCS05.

SAFETY PRECAUTION

3-1. ALWAYS OBSERVE FOR SAFETY

Emphasizes disconnecting power supply before accessing terminals for safety.

3-2. CAUTIONS RELATED TO NEW REFRIGERANT

Details precautions for units utilizing R410A refrigerant, covering pipes, tools, and handling.

3-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES

Provides a flowchart and guidelines for safely reusing existing R22 refrigerant pipes.

(2) Cautions for refrigerant piping work

Covers cautions related to refrigerant piping work, including tools and pipe dimensions for R410A.

FEATURES

CHARGELESS SYSTEM

Explains the pre-charged refrigerant system for piping length at shipment, simplifying installation.

REFRIGERANT LEAKAGE DETECTION FUNCTION

Describes the unit's capability to detect refrigerant leakage during long-term use.

SPECIFICATIONS

5. SPECIFICATIONS

Lists detailed specifications for various outdoor unit models, including power, refrigerant, dimensions, and weight.

DATA

6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)

Provides refrigerant charge data (kg) based on piping length for R410A refrigerant.

6-2. COMPRESSOR TECHNICAL DATA

Details compressor technical data, including winding resistance and model information, for various units.

6-3. NOISE CRITERION CURVES

Presents noise criterion curves (dB) for different outdoor unit models across various frequencies.

6-4. STANDARD OPERATION DATA

Lists standard operation data for indoor and outdoor units, including capacity, input, and refrigerant circuit details.

OUTLINES AND DIMENSIONS

Minimum installation space for outdoor unit

Specifies required clearance around the outdoor unit for proper installation and airflow.

Free space around the outdoor unit (basic example)

Illustrates recommended free space around the outdoor unit for basic installation scenarios.

1. FOUNDATION BOLTS

Provides guidance on securing the unit firmly with foundation bolts (M10).

2. PIPING-WIRING DIRECTION

Indicates that piping and wiring connections can be made from the rear direction only.

3. ATTACHING THE CONDUIT

Explains the procedure for attaching conduit, including fixing a metal plate to the back panel.

WIRING DIAGRAM

M-NET ADAPTER

Details the wiring connections and components related to the M-NET adapter.

M-NET ADAPTER (OPTION)

Describes the optional M-NET adapter connections and components for extended functionality.

WIRING SPECIFICATIONS

9-1. FIELD ELECTRICAL WIRING (power wiring specifications)

Outlines power wiring specifications, including circuit rating and wire size for various outdoor units.

9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES

Explains connection patterns and considerations for separate indoor and outdoor unit power supplies.

9-3. INDOOR – OUTDOOR CONNECTING CABLE

Specifies requirements for indoor-outdoor connecting cables, including wire size and maximum length.

9-4. M-NET WIRING METHOD

Provides instructions and precautions for wiring the M-NET communication system.

9-4-1. M-NET address setting

Explains how to set M-NET addresses for outdoor units using rotary switches.

9-4-2. Refrigerant address setting

Details how to set refrigerant addresses using DIP switches on the outdoor controller board.

9-4-3. Regulations in address settings

Outlines regulations for setting M-NET and refrigerant addresses in multi-group systems.

REFRIGERANT SYSTEM DIAGRAM

10-1. Refrigerant recovering (pump down)

Provides step-by-step procedures for recovering refrigerant when moving units.

10-2. Unit replacement operation

Describes the replacement operation procedure for reusing existing R22 refrigerant pipes.

10-3. Start and finish of test run

Explains how to perform test runs using the indoor unit or outdoor unit controls.

TROUBLESHOOTING

11-1. TROUBLESHOOTING

Summarizes error code display and actions for recurring and non-recurring troubles.

11-2. CHECK POINT UNDER TEST RUN

Lists key checks to perform before starting a test run, including refrigerant leaks and polarity.

11-3. HOW TO PROCEED "SELF-DIAGNOSIS"

Guides on accessing and interpreting self-diagnosis results via the remote controller.

11-3-1. When a Problem Occurs During Operation

Explains how problems are displayed on the remote controller and how to clear error codes.

11-3-2. Self-Diagnosis During Maintenance or Service

Details how to recall and check error code history for each unit during maintenance.

Test run [for wireless remote controller]

Provides operating procedures for performing a test run using the wireless remote controller.

11-3-3. Remote Controller Diagnosis

Explains how to diagnose remote controller issues and check transmission paths.

11-3-4. Malfunction-diagnosis method by wireless remote controller

Outlines the procedure for diagnosing malfunctions using the wireless remote controller.

[Output pattern A] Errors detected by indoor unit

Lists error codes, symptoms, and remarks for errors detected by the indoor unit.

[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)

Lists error codes, symptoms, and remarks for errors detected by the outdoor unit.

11-4. SELF-DIAGNOSIS ACTION TABLE

Provides a table for diagnosing abnormalities detected when power is applied.

<Abnormalities detected when the power is put on>

Details diagnostic steps for abnormalities detected upon initial power-up.

<Abnormalities detected while unit is operating>

Details diagnostic steps for abnormalities occurring during unit operation.

11-5. TROUBLESHOOTING BY INFERIOR PHENOMENA

Addresses common phenomena related to unit or remote controller malfunction and their countermeasures.

Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.

Provides a diagnosis flow for troubleshooting the "PLEASE WAIT" display on the remote controller.

Symptoms: Nothing is displayed on the remote controller

Offers a diagnosis flow for troubleshooting when the remote controller display is blank.

Unit does not operate at all.

Lists customer calls and corresponding responses for units that do not operate.

The room cannot be cooled or heated sufficiently.

Addresses customer complaints about insufficient cooling or heating performance.

Sound comes out from the air conditioner.

Explains common sounds from the air conditioner and whether they are normal or indicate a fault.

Something is wrong with the blower…..

Details troubleshooting steps for issues related to the blower operation and airflow.

Something is wrong with the airflow direction….

Explains how airflow direction is controlled during different operating modes and potential issues.

A white mist is expelled from the indoor unit.

Addresses the phenomenon of white mist from the indoor unit and its causes.

The display of wireless remote controller gets dim or doesn’t come on.

Provides troubleshooting for dim or non-functional wireless remote controller displays.

HOW TO CHECK THE PARTS

11-6. HOW TO CHECK THE PARTS

Provides methods for checking the resistance of various components like thermistors and coils.

<Thermistor feature chart>

Details the resistance characteristics of low, medium, and high-temperature thermistors at different temperatures.

HOW TO CHECK THE COMPONENTS

11-7. HOW TO CHECK THE COMPONENTS

Guides on checking components like thermistors, solenoid valves, and motors using resistance measurements.

<Thermistor feature chart>

Details the resistance characteristics of low, medium, and high-temperature thermistors at different temperatures.

Linear expansion valve (RP35-RP71)

(1) Operation summary of the linear expansion valve

Explains how the linear expansion valve operates based on pulse signals from the controller.

<Output pulse signal and the valve operation>

Illustrates the relationship between output pulse signals and the valve's opening/closing states.

(2) Linear expansion valve operation

Describes the smooth movement and sound characteristics of the linear expansion valve during operation.

<Connection between the outdoor controller board and the linear expansion valve>

Shows the wiring diagram connecting the linear expansion valve to the outdoor controller board.

Linear expansion valve (RP100-RP140)

(1) Operation summary of the linear expansion valve

Explains how the linear expansion valve operates based on pulse signals from the controller.

<Output pulse signal and the valve operation>

Illustrates the relationship between output pulse signals and the valve's opening/closing states.

(2) Linear expansion valve operation

Describes the smooth movement and sound characteristics of the linear expansion valve during operation.

<Connection between the outdoor controller board and the linear expansion valve>

Shows the wiring diagram connecting the linear expansion valve to the outdoor controller board.

EMERGENCY OPERATION

(1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor unit...

Explains conditions under which emergency operation is available for specific error codes.

(2) Check the following items and cautions for emergency operation

Lists important checks and cautions before initiating emergency operation.

(3) Emergency operation procedure

Provides a step-by-step guide for activating emergency operation using switches and connectors.

(4) Releasing emergency operation

Details the procedure for safely releasing the unit from emergency operation mode.

(5) Operation data during emergency operation

Lists the specific operation data values used during emergency operation when communication is unavailable.

TEST POINT DIAGRAM

Outdoor controller circuit board

Illustrates test points on the outdoor controller circuit board for diagnosing electrical issues.

Outdoor noise filter circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2

Shows the layout and connections of the outdoor noise filter circuit board for specific models.

Outdoor noise filter circuit board PUHZ-RP35VHA21 PUHZ-RP35VHA3 PUHZ-RP50VHA21 PUHZ-RP50VHA3

Illustrates the outdoor noise filter circuit board connections for various models.

Outdoor noise filter circuit board PUHZ-RP60VHA2 PUHZ-RP71VHA2

Shows the layout and connections of the outdoor noise filter circuit board for specific models.

Outdoor noise filter circuit board PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2

Shows the layout and connections of the outdoor noise filter circuit board for specific models.

Outdoor noise filter circuit board PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2

Shows the layout and connections of the outdoor noise filter circuit board for specific models.

Outdoor power circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2

Shows the layout and test points of the outdoor power circuit board for specific models.

Active filter module PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2

Details the active filter module's connections, internal circuit, and tester check points.

Active filter module PUHZ-RP100VHA21 PUHZ-RP125VHA21 PUHZ-RP125VHA2#2 PUHZ-RP140VHA21 PUHZ-RP140VHA2#2 PUHZ-RP100VHA3 PUHZ-RP100VHA3#1

Illustrates the active filter module's connections, internal circuit, and tester check points.

FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS

(1) Function of switches

Explains the function and settings of various switches (SW1, SW4, SW5, SW6, SW7, SW8, SW9, SW10, SWP).

FUNCTION SETTING

12-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER

Describes how to set unit functions using the remote controller, including tables for available functions.

(2) Functions available when setting the unit number to 01 or 03 or AL (07 in case of wireless remote controller)

Details functions available when setting unit numbers for independent or simultaneous systems.

12-1-1. Selecting functions using the wired remote controller

Provides a step-by-step guide for selecting functions using the wired remote controller.

12-1-2. Selecting functions using the wireless remote controller (Type C)

Explains how to select functions using the wireless remote controller, including operating instructions.

12-2. FUNCTION SELECTION OF REMOTE CONTROLLER

Lists remote controller functions that can be changed via the function selection mode.

MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

13-1. HOW TO "MONITOR THE OPERATION DATA"

Guides on accessing and viewing operation data and setting request codes via the remote controller.

Operating the service inspection monitor

Explains how to operate the service inspection monitor on the remote controller.

Canceling the Monitoring the operation data

Details how to cancel the monitoring function and return to normal or maintenance mode.

13-2. REQUEST CODE LIST

Provides a comprehensive list of request codes for monitoring various operation data points.

[Operation state] (Request code :" 0 " )

Lists the display and meaning of operation states based on request code "0".

[Indoor unit – Control state] (Request code :"50 ")

Details the control states for indoor units based on request code "50".

[Outdoor unit – Control state] (Request code :"51")

Lists the control states for outdoor units based on request code "51".

[Compressor – Frequency control state] (Request code :"52")

Explains compressor frequency control states based on request code "52".

[Fan control state] (Request code :"53")

Describes fan control states and correction values based on request code "53".

[Actuator output state] (Request code :"54")

Details actuator output states for components like SV1, compressor, and 52C based on request code "54".

[Error content (U9)] (Request code :"55")

Lists error content related to overvoltage, undervoltage, and other issues based on request code "55".

[Contact demand capacity] (Request code :" 61")

Explains contact demand capacity settings and their corresponding SW7-1/SW7-2 configurations.

[External input state] (Request code :"62")

Details external input states for silent mode and spare inputs based on request code "62".

[Outdoor unit - Capacity setting display] (Request code : "70")

Shows outdoor unit capacity settings and their corresponding codes based on request code "70".

[Outdoor unit – Setting information] (Request code :"71")

Provides outdoor unit setting information for defrost mode and phase configuration based on request code "71".

[Outdoor unit switch setting display (SW1 to SW10, except SW3)] Request codes: 73 to 82

Maps outdoor unit switch settings (SW1-SW10) to data display and request codes.

EASY MAINTENANCE FUNCTION

14-1. MAINTENANCE MODE OPERATION METHOD

Explains how to enter and use the maintenance mode for checking operation data.

● Switching to maintenance mode

Details how to switch to maintenance mode, whether the unit is operated or stopped.

● Fixed Hz operation

Describes the fixed Hz operation feature for stabilizing inverter model performance.

● Data measurement

Guides on measuring operation data after stabilizing the unit's operation.

■ Refrigerant address

Explains refrigerant address settings for single and multi-refrigerant systems.

14-2. GUIDE FOR OPERATION CONDITION

Provides a guide for checking operation conditions, including temperature differences and filter status.

14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION

Outlines the initial settings required to enable refrigerant leakage detection.

1. How to select the "Refrigerant Leakage Detection" mode

Explains how to select the refrigerant leakage detection mode using the remote controller.

2. How to start the initial learning

Details the procedure for starting the initial learning process for refrigerant leakage detection.

3. How to start "Judgment of refrigerant leakage " mode.

Guides on starting the refrigerant leakage judgment mode and interpreting results.

DISASSEMBLY PROCEDURE

1. Removing the top panel, service panel, front panel and back panel

Provides step-by-step instructions for removing the main external panels of the unit.

2. Removing the fan motor

Details the procedure for safely removing the fan motor assembly.

3. Removing the electrical parts box

Explains how to disconnect connectors and remove the electrical parts box.

4. Removing the thermistor <Outdoor 2-phase pipe> (TH6)

Guides on disconnecting and removing the outdoor 2-phase pipe thermistor.

5. Removing the thermistor <Outdoor> (TH7)

Provides instructions for disconnecting and removing the outdoor thermistor.

7. Removing the 4-way valve coil (21S4), and LEV coil (LEV(A), LEV(B))

Explains how to remove the 4-way valve coil and LEV coils.

8. Removing the 4-way valve

Guides on removing the 4-way valve, including refrigerant recovery and welded part removal.

9. Removing LEV

Details the procedure for removing the linear expansion valve (LEV).

10. Removing the bypass valve coil (SV) and bypass valve

Explains how to remove the bypass valve coil and bypass valve.

11. Removing the high pressure switch (63H)

Guides on removing the high pressure switch, including refrigerant recovery.

12. Removing the reactor (ACL) and capacitor (CE)

Details the removal of reactors and capacitors, noting their weight.

13. Removing the compressor (MC)

Provides a step-by-step guide for removing the compressor, including refrigerant recovery.

14. Removing the power receiver

Details the procedure for removing the power receiver, including refrigerant recovery.

PARTS LIST (non-RoHS compliant)

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP35VHA2 PUHZ-RP50VHA2

Lists functional and electrical parts for PUHZ-RP35/50VHA2 models with corresponding diagrams.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP60VHA2 PUHZ-RP71VHA2

Lists functional and electrical parts for PUHZ-RP60/71VHA2 models with corresponding diagrams.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2

Lists functional and electrical parts for PUHZ-RP100/125/140VHA2 models with corresponding diagrams.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2

Lists functional and electrical parts for PUHZ-RP100/125/140YHA2 models with corresponding diagrams.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP100YHA3#1 PUHZ-RP125YHA2#2 PUHZ-RP140YHA2#2

Lists functional and electrical parts for specific PUHZ-RP models with corresponding diagrams.

RoHS PARTS LIST

STRUCTURAL PARTS PUHZ-RP35VHA2 PUHZ-RP35VHA21 PUHZ-RP35VHA3 PUHZ-RP50VHA2 PUHZ-RP50VHA21 PUHZ-RP50VHA3

Lists structural parts for PUHZ-RP35/50VHA2/VHA3 models, indicating RoHS compliance.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP60VHA3 PUHZ-RP60VHA3#1 PUHZ-RP71VHA3 PUHZ-RP71VHA3#1

Lists functional/electrical parts for PUHZ-RP60/71VHA3 models, indicating RoHS compliance.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP100VHA21 PUHZ-RP100VHA3 PUHZ-RP125VHA21 PUHZ-RP140YHA21

Lists functional/electrical parts for specific PUHZ-RP models, indicating RoHS compliance.

FUNCTIONAL AND ELECTRICAL PARTS PUHZ-RP100YHA3#1 PUHZ-RP125YHA2#2 PUHZ-RP140YHA2#2

Lists functional/electrical parts for specific PUHZ-RP models, indicating RoHS compliance.

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