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Mitsubishi Electric MXZ-18RV User Manual

Mitsubishi Electric MXZ-18RV
186 pages
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SERVICE MANUAL
SPLIT-TYPE,AIR CONDITIONERS
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················4
3. INDOOR/OUTDOOR
CORRESPONDENCE TABLE ···························7
4. INDOOR UNITS COMBINATION ·······················8
5. SPECIFICATION···············································13
6. NOISE CRITERIA CURVES···························· 19
7. OUTLINES AND DIMENSIONS ······················ 22
8. WIRING DIAGRAM ··········································28
9. REFRIGERANT SYSTEM DIAGRAM··············35
10. PERFORMANCE CURVES······························46
11. MICROPROCESSOR CONTROL···················102
12. SERVICE FUNCTIONS···································120
13. TROUBLESHOOTING····································122
14. DISASSEMBLY INSTRUCTIONS···················148
15. PARTS LIST····················································166
16. OPTIONAL PARTS·········································184
Wireless type
Models
MSC-07RV -
(
WH
)
· MU-07RV -
MSC-09RV -
(
WH
)
· MU-09RV -
MSC-12RV -
(
WH
)
· MU-12RV -
MSC-07RV -
(
WH
)
· MUH-07RV -
MSC-09RV -
(
WH
)
· MUH-09RV -
MSC-12RV -
(
WH
)
· MUH-12RV -
Multi system type
MSC-07RV -
(
WH
)
· MUX-10RV -
MSC-09RV -
(
WH
)
· MUX-18RV -
MSC-12RV -
(
WH
)
· MUX-24RV -
Inverter controlled multi system type
· MXZ-18RV -
· MXZ-32RV -
E1
E1
E1E1
E1E1
E1E1
E1E1
E1E1
E1E1
E1E1
E1E1
E1E1
No. OB227
REVISED EDITION-B
MSC-07RV -
MSC-09RV -
MSC-12RV -
E1
E1
E1
Revision:
MUX-10/18/24RV - has been added.
MXZ-18/32RV - has been added.
Noise criteria curves has been added.
Performance data has been added.
Specification has been partially modified.
Refrigerant system diagram has been partially
modified.
• Please void OB227 REVISED EDITION-A
E1
E1
NOTE: (Only MXZ-32RV - )
This manual describes technical data of MSC
type indoor unit .
For other indoor unit refer to the service manuals
No. OB229 REVISED EDITION-A of correspond-
ing models.
E1

Table of Contents

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Mitsubishi Electric MXZ-18RV Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMXZ-18RV
CategoryAir Conditioner
LanguageEnglish

Summary

Service Manual Introduction

Model Overview

Provides an overview of different air conditioner system types covered in the manual.

Technical Changes and Revisions

SW2 Functionality and Model Updates

Details the addition of switch SW2 for auto-restart function and outdoor unit type selection.

Operational Feature Modifications

Lists changes including SLEEP MODE removal, ECONO COOL addition, and SWING button modification.

Model Name and Specification Updates

Details changes in model names, refrigerant capacities, components, and control systems.

Part Names and Functions

Indoor Unit Components

Identifies and explains the various parts of the indoor air conditioning unit.

Outdoor Unit Components

Identifies and explains the various parts of the outdoor air conditioning unit.

Outdoor Unit Diagrams

Illustrates the components and layout of various outdoor unit models.

Remote Controller Operation

Remote Controller Layout and Functions

Shows the layout and identifies the buttons and display sections of the remote controller.

Unit Compatibility and Combinations

Indoor/Outdoor Unit Correspondence

Provides a table detailing compatible indoor and outdoor unit combinations for multi-system units.

MXZ Series Unit Combinations

Lists technical specifications for MXZ-18RV and MXZ-32RV when combined with different indoor units.

System Specifications

Indoor Unit Specifications

Details electrical data, fan motor specifications, and special remarks for MSC indoor units.

Outdoor Unit Specifications

Details capacity, electrical data, fan motor specifications, and special remarks for MU outdoor units.

Multi-System Specifications

Provides specifications for multi-system configurations with MSC indoor and MUX outdoor units.

MXZ Series Outdoor Unit Specifications

Provides detailed specifications for MXZ-18RV and MXZ-32RV outdoor units.

Noise Criteria Curves

Indoor Unit Noise Levels

Displays noise level curves for various indoor unit models under different operating conditions.

Outdoor Unit Noise Levels

Displays noise level curves for various outdoor unit models under different operating conditions.

Multi-System Noise Levels

Displays noise levels for multi-system outdoor units under various operating conditions.

Outlines and Dimensions

Indoor Unit Dimensions

Shows the external dimensions and mounting details for MSC indoor units.

Outdoor Unit Dimensions

Details the physical dimensions and necessary installation clearance for MU outdoor units.

MXZ Series Dimensions

Details the physical dimensions and required installation clearances for MXZ series outdoor units.

Wiring Diagrams

Indoor Unit Wiring

Illustrates the electrical connections for MSC indoor units and defines component symbols.

Outdoor Unit Wiring

Illustrates electrical connections for MU and MUH outdoor units, defining component symbols.

MUX Series Wiring

Details the electrical wiring schematic for MUX outdoor units.

MXZ Series Wiring

Illustrates electrical connections for MXZ outdoor units, defining component symbols.

Refrigerant System and Piping

Single System Refrigerant Flow

Shows the refrigerant circuit and flow for single MSC/MU indoor and outdoor unit combinations.

Multi-System Refrigerant Flow

Depicts the refrigerant circuit and flow for mixed MUH systems, showing key operational components.

Refrigerant Piping Specifications

Details maximum allowable refrigerant pipe lengths and sizes for different model combinations.

Piping and Charge Calculation

Outlines the procedure for calculating and adding refrigerant charge based on piping length.

Pipe Size Selection

MXZ Series Pipe Sizing

Details the refrigerant pipe diameters required for MXZ series based on indoor unit, extension, and outdoor connections.

Performance Data and Curves

General Performance Data

Lists detailed performance data for COOL operation at 220V/240V across multiple model series.

Cool Operation Pressure and Current

Illustrates the relationship between ambient conditions, outdoor low pressure, and current for MU outdoor units.

Heat Operation Current

Illustrates the outdoor unit current in heat mode for MUH series units at varying ambient temperatures.

Inverter Frequency Correction

Details how inverter output frequency affects capacity and input for MXZ series.

Troubleshooting Guide

Troubleshooting Precautions

Provides essential precautions, steps, and battery replacement guidance for troubleshooting.

Diagnostic Flowcharts

Provides diagnostic flowcharts for common troubleshooting scenarios involving indoor and outdoor unit operation.

MXZ Series Troubleshooting Flow

Provides a diagnostic flowchart for MXZ series, addressing operational failures and component checks.

Symptom Check Tables

Correlates abnormal symptoms with detection methods and check points for indoor and outdoor unit troubleshooting.

Main Part Trouble Criteria

Thermistor and Motor Checks

Outlines criteria for testing thermistors and fan motors, including resistance and voltage checks.

Compressor and Coil Checks

Details resistance checks for compressor windings, solenoid coils, and fan motors.

Valve and Switch Checks

Outlines criteria for testing reversing valves, solenoid coils, LEV, switches, and compressor thermistors.

Component Diagnosis Flowcharts

Indoor Fan Motor Diagnosis

A flowchart for diagnosing and troubleshooting indoor fan motor failures, checking wiring and resistance.

Remote Controller Troubleshooting

A flowchart for diagnosing remote controller and receiver PC board malfunctions, including display and signal checks.

Indoor PC Board and Outdoor Unit Checks

Flowcharts for diagnosing indoor PC board issues and outdoor unit component failures.

Outdoor Unit Operation Diagnosis

Diagnostic flowcharts for compressor and outdoor fan motor operation in MUH and MUX outdoor units.

Mis-wiring and Serial Signal Error Checks

Serial Signal Error Diagnosis

Explains how to diagnose mis-wiring and serial signal errors using voltage checks and LED indicators.

Inverter and Compressor Checks

Inverter Phase and Voltage Checks

Outlines methods for checking inverter open phase and voltage balance on the transistor module.

Compressor Winding and Operation Checks

Details procedures for checking compressor winding resistance, operation, and overcurrent protection.

Component Checks

Outdoor Thermistor Diagnosis

Details diagnostic steps for outdoor thermistors, including resistance and voltage checks.

Reversing Valve Coil Integrity

Outlines procedures for checking the reversing valve coil's resistance and diagnosing connection issues.

Fan Motor, Solenoid, Power, and Current Checks

Circuit and System Checks

Pressure Switch and Thermostat Checks

Details diagnostic checks for high/low pressure switches and compressor thermostat circuits.

LEV and Wiring Checks

Covers checks for LEV operation and mis-wiring, providing flowcharts and symptom analysis.

Test Point Diagrams and Voltage

Indoor Control Board Diagrams

Illustrates test points and voltage specifications for the indoor PC board, including thermistor resistance charts.

Outdoor Control Board Diagrams

Illustrates test points and voltage specifications for MXZ-18RV outdoor control board.

Auxiliary Control Boards

Illustrates the layout and connections of auxiliary control boards like noise filter, IPM, and relay PC boards.

Disassembly Instructions

Indoor Unit Disassembly

Step-by-step instructions for safely removing the front panel and PC boards of the indoor unit.

Outdoor Unit Disassembly (MU Series)

Instructions for disassembling the cabinet and removing electrical components from MU series outdoor units.

Outdoor Unit Disassembly (MUH Series)

Instructions for disassembling the cabinet and removing the deicer PC board from MUH series outdoor units.

Outdoor Unit Disassembly (MUX Series)

Provides steps for disassembling the MUX outdoor unit, including cabinet and panel removal.

Outdoor Unit Disassembly (MXZ Series)

Provides steps for disassembling the MXZ outdoor unit, including compressor and inverter removal.

Parts List

Indoor Unit Parts

Lists structural components of MSC indoor units with part numbers, names, wiring symbols, and quantities.

Outdoor Unit Parts (MU Series)

Lists the structural components of MU series outdoor units with part numbers and quantities.

Outdoor Unit Parts (MUH Series)

Lists functional and electrical components of MUH outdoor units with part numbers and quantities.

Outdoor Unit Parts (MUX Series)

Lists functional and electrical components of MUX outdoor units with part numbers and quantities.

Outdoor Unit Parts (MXZ Series)

Lists structural and electrical components of MXZ outdoor units with part numbers and quantities.

Optional Parts

Filters and Pipes

Explains the function, maintenance, and replacement of air cleaning and deodorizing filters and pipe specifications.

Outlet Guide for Airflow Direction

Explains the function and specifications of the outlet guide for directing airflow.

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