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Mitsubishi Electric MXZ-2HA40VF2-E1 - User Manual

Mitsubishi Electric MXZ-2HA40VF2-E1
81 pages
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Models
MXZ-2HA40VF
-
E1
,
ET1
,
ER1
,
E2
MXZ-2HA40VF2
-
E1
,
ET1
MXZ-2HA50VF
-
E1
,
ET1
,
ER1
,
E2
MXZ-2HA50VF2
-
E1
,
ET1
MXZ-3HA50VF
-
E1
,
ET1
,
ER1
,
E2
,
ET2
,
ER2
,
E3
MXZ-3HA50VF2
-
E1
,
ET1
HFC
utilized
R32
SERVICE MANUAL
OUTDOOR UNIT
PARTS CATALOG (OBB828)
Indoor unit service manual
MSZ-HR•VF Series (OBH822)
CONTENTS
1. TECHNICAL CHANGES ······························3
2. SAFETY PRECAUTION ······························· 3
3. PART NAMES AND FUNCTIONS ················13
4. SPECIFICATION ······································ 14
5. NOISE CRITERIA CURVES ························20
6. OUTLINES AND DIMENSIONS ··················· 21
7. WIRING DIAGRAM ··································· 23
8. REFRIGERANT SYSTEM DIAGRAM ··········· 31
9. PERFORMANCE CURVES ························34
10. ACTUATOR CONTROL ····························· 43
11. SERVICE FUNCTIONS ······························ 44
12. TROUBLESHOOTING ······························· 48
13. DISASSEMBLY INSTRUCTIONS ·················74
MXZ-2HA40VF
MXZ-2HA40VF2
MXZ-2HA50VF
MXZ-2HA50VF2
No. OBH828
REVISED EDITION-D
OBH828 REVISED EDITION-C is void.
Revision D:
• MXZ-2HA40VF2 -
E1
,
ET1
,
MXZ-2HA50VF2 -
E1
,
ET1
and MXZ-3HA50VF2 -
E1
,
ET1
have been added.
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Summary

Technical Changes and Safety Precautions

Model Updates and Feature Additions

Details technical changes, new models, and added features across revisions.

Safety Precautions Overview

General safety guidelines and symbol meanings for unit operation.

Cautions for R32 Refrigerant Usage

Specific safety measures and precautions for units utilizing R32 refrigerant.

Refrigerant Piping and Tooling Guidelines

Best Practices for Refrigerant Piping

Recommendations for preparing and installing refrigerant pipes, including cleaning and material selection.

Essential Tools for R32 Refrigerant

Lists specialized tools required for servicing units with R32 refrigerant.

Refrigerant Handling Safety Protocols

Emphasizes using only specified refrigerants and ensuring adequate ventilation.

Service Warnings and Refrigerant Handling Cautions

Critical Warnings for Service Personnel

Essential warnings and precautions for technicians performing service.

Refrigerant Handling and Charging Procedures

Guidelines for recovering, charging, and safely handling refrigerants.

Additional Refrigerant Charge Methods

Details on how to perform additional refrigerant charging, including cylinder usage.

R32 Refrigerant Unit Servicing Cautions

General R32 Servicing Procedures

Outlines basic work procedures and safety checks for R32 units.

Refrigeration Equipment Safety Checks

Safety checks required for installations using flammable refrigerants.

Electrical Component Servicing Safety

Precautions and procedures for safely servicing electrical components.

Service Tools and Piping Reusability

Specific Service Tools for R32

Lists the exclusive tools required for working with R32 refrigerant.

Reusing Existing Refrigerant Pipes

Flowchart for assessing the reusability of existing refrigerant pipes.

R32 Refrigerant Piping Work Guidelines

R32 Piping Work Cautions

Specific warnings for R32 piping due to higher working pressure.

Required Pipe Thickness for R32

Details the necessary pipe thickness specifications for R32 systems.

Flare Dimensions for R32 Compatibility

Specifies dimensions for flare cutting and nuts to ensure R32 compatibility.

Tool Compatibility for R32 Systems

Table indicating which existing tools can be used with R32 refrigerant.

Outdoor Unit Installation Location and Area

Choosing the Outdoor Unit Installation Location

Guidelines for selecting a safe and appropriate installation location.

Minimum Installation Area Specifications

Minimum area requirements and safety measures for confined spaces.

Part Identification and Accessories

MXZ-2 HA Series Outdoor Unit Parts

Diagrams identifying key components of MXZ-2HA series outdoor units.

MXZ-3 HA Series Outdoor Unit Parts

Diagrams identifying key components of MXZ-3HA series outdoor units.

Included Accessories List

Lists the accessories provided with the outdoor units.

MXZ-2 HA40 VF Specifications

System Specifications Overview

Details system parameters like piping length, height difference, and function.

Electrical Characteristics

Electrical data including power input, current, and power factor.

Compressor and Fan Motor Details

Information on compressor and fan motor models, output, and current.

Performance Remarks and Test Conditions

Includes airflow, sound level, and standard test conditions.

Noise Criteria Curves

MXZ-2 HA Noise Criteria Graphs

Octave band sound pressure levels for MXZ-2HA series units.

MXZ-3 HA Noise Criteria Graphs

Octave band sound pressure levels for MXZ-3HA series units.

Noise Measurement Setup Diagram

Diagram illustrating the setup for measuring outdoor unit noise.

Outdoor Unit Dimensions and Clearances

MXZ-2 HA Series Dimensions

Detailed dimensions and external views for MXZ-2HA series outdoor units.

MXZ-3 HA Series Dimensions

Detailed dimensions and external views for MXZ-3HA series outdoor units.

Installation and Service Space Requirements

MXZ-3 HA Installation Space Guidelines

Space requirements for installing MXZ-3HA outdoor units.

Service Space Requirements

Recommended clearances for servicing the outdoor units.

Outdoor Unit Wiring Diagrams

MXZ-2 HA Series Wiring Diagram

Electrical wiring schematic for MXZ-2HA40VF/VF2 and MXZ-2HA50VF/VF2 units.

Wiring Diagram Symbol Key

Key to symbols used in the wiring diagrams for component identification.

MXZ-3 HA Series Outdoor Unit Wiring Diagram

MXZ-3 HA Wiring Diagram Details

Electrical wiring schematic for MXZ-3HA50VF/VF2 outdoor units.

Refrigerant System Diagrams and Piping Limits

MXZ-2 HA Refrigerant System Schematic

Diagram illustrating the refrigerant circuit for MXZ-2HA series units.

MXZ-2 HA Maximum Piping Lengths

Guidelines for maximum allowed refrigerant piping lengths for MXZ-2HA series.

Additional Refrigerant Charge Information

Data on calculating and adding refrigerant beyond the factory charge.

Refrigerant System Diagrams and Piping Limits (MXZ-3 HA)

MXZ-3 HA Refrigerant System Schematic

Diagram illustrating the refrigerant circuit for MXZ-3HA series units.

MXZ-3 HA Maximum Piping Lengths

Guidelines for maximum allowed refrigerant piping lengths for MXZ-3HA series.

Additional Refrigerant Charge Calculation

Formula for calculating additional refrigerant charge based on piping length.

Refrigerant Pumping Down Procedure

Step-by-Step Pumping Down Process

Detailed procedure for pumping down refrigerant before unit relocation or disposal.

Critical Warning for Pumping Down

Essential safety warning regarding compressor protection during pumping down.

Understanding Performance Curves

Interpreting Performance Curve Data

Explanation of how operating conditions affect performance curves.

Measuring Indoor Air Temperature Differences

Instructions for accurately measuring indoor air wet and dry bulb temperatures.

Capacity and Input Correction Curves (MXZ-2 HA Series)

Cooling Capacity Correction Factors (MXZ-2 HA)

Graphs detailing cooling capacity correction factors versus ambient temperatures.

Cooling Total Input Correction Factors (MXZ-2 HA)

Graphs detailing cooling total input correction factors versus ambient temperatures.

Heating Capacity Correction Factors (MXZ-2 HA)

Graphs detailing heating capacity correction factors versus ambient temperatures.

Heating Total Input Correction Factors (MXZ-2 HA)

Graphs detailing heating total input correction factors versus ambient temperatures.

Capacity and Input Correction Curves (MXZ-3 HA Series)

Cooling Capacity Correction Factors (MXZ-3 HA)

Graphs detailing cooling capacity correction factors versus ambient temperatures.

Cooling Total Input Correction Factors (MXZ-3 HA)

Graphs detailing cooling total input correction factors versus ambient temperatures.

Heating Capacity Correction Factors (MXZ-3 HA)

Graphs detailing heating capacity correction factors versus ambient temperatures.

Heating Total Input Correction Factors (MXZ-3 HA)

Graphs detailing heating total input correction factors versus ambient temperatures.

Inverter Frequency Correction Curves (MXZ-2 HA)

25-Class Unit Inverter Correction Graphs

Graphs showing capacity and input corrections based on inverter frequency for 25-class units.

35-Class Unit Inverter Correction Graphs

Graphs showing capacity and input corrections based on inverter frequency for 35-class units.

Inverter Frequency Correction Curves (MXZ-2 HA;3 HA)

MXZ-2 HA50 VF;VF2 Inverter Correction Graphs

Graphs for MXZ-2HA50VF/VF2 showing capacity/input corrections by frequency.

MXZ-3 HA50 VF;VF2 Inverter Correction Graphs

Graphs for MXZ-3HA50VF/VF2 showing capacity/input corrections by frequency.

Inverter Frequency Correction Curves (MXZ-3 HA)

MXZ-3 HA50 VF;VF2 Inverter Graphs (25-Class)

Graphs for MXZ-3HA50VF/VF2 (25-Class) capacity/input corrections by frequency.

MXZ-3 HA50 VF;VF2 Inverter Graphs (35-Class)

Graphs for MXZ-3HA50VF/VF2 (35-Class) capacity/input corrections by frequency.

MXZ-3 HA50 VF;VF2 Inverter Graphs (42-Class)

Graphs for MXZ-3HA50VF/VF2 (42-Class) capacity/input corrections by frequency.

MXZ-3 HA50 VF;VF2 Inverter Graphs (50-Class)

Graphs for MXZ-3HA50VF/VF2 (50-Class) capacity/input corrections by frequency.

Operating Modes and Performance Curves

Fixed-Frequency Operation Test Run Procedure

Instructions for performing a test run in fixed-frequency mode.

Outdoor Low Pressure Curves (Cooling)

Graphs showing outdoor low pressure versus ambient conditions for MXZ-2HA.

Outdoor Unit Current Curves (Cooling)

Graphs showing outdoor unit current versus ambient conditions for MXZ-2HA.

Cooling Performance Curves (MXZ-3 HA Series)

MXZ-3 HA Low Pressure Curves (Cooling)

Graphs showing outdoor low pressure versus ambient conditions for MXZ-3HA.

MXZ-3 HA Unit Current Curves (Cooling)

Graphs showing outdoor unit current versus ambient conditions for MXZ-3HA.

Heating Performance Curves (MXZ Series)

MXZ-2 HA Series Heating Operation Current

Graphs showing outdoor unit current during heating operation for MXZ-2HA series.

MXZ-3 HA Series Heating Operation Current

Graphs showing outdoor unit current during heating operation for MXZ-3HA series.

Actuator Control and Sensor Mapping

Sensor-Actuator Mapping for MXZ-2 HA Units

Table relating sensors to actuators for MXZ-2HA series outdoor units.

Sensor-Actuator Mapping for MXZ-3 HA Units

Table relating sensors to actuators for MXZ-3HA series outdoor units.

Service Functions: Switches and Mode Locking

Outdoor Unit Switch Locations and Functions

Identifies switches on outdoor P.C. boards and their functions.

Locking the Operation Mode (Cool;Dry;Heat)

Instructions for setting the unit to operate in a specific mode only.

Service Function: Reducing Outdoor Unit Noise

Enabling Nighttime Noise Reduction Mode

How to activate the function to lower operating noise, for example, during nighttime.

Automatic Line Correction Function

Automatic Line Correction for MXZ-2 HA Series

Details the automatic line correcting function for MXZ-2HA40VF/VF2 and MXZ-2HA50VF/VF2.

Checking Line Correction Results (MXZ-2 HA)

How to interpret LED indicators to check the status of automatic line correction.

Automatic Line Correction and Piping Length Settings (MXZ-3 HA)

Automatic Line Correction for MXZ-3 HA Series

How to activate the automatic line correcting function for MXZ-3HA50VF/VF2.

Setting for Long Piping Lengths (MXZ-3 HA50 VF2)

Procedure to adjust settings for systems with long piping lengths (40m+).

Troubleshooting: Cautions, Procedures, and Failure Recall

General Troubleshooting Safety Cautions

Important safety precautions and initial checks before troubleshooting.

Basic Troubleshooting Procedure Steps

General steps to follow when diagnosing unit abnormalities.

Failure Mode Recall Function Overview

Introduction to the unit's ability to memorize and recall past abnormal conditions.

Outdoor Unit Failure Mode Recall Function Flowchart

Detailed Outdoor Unit Failure Diagnosis Flow

Step-by-step flowchart for diagnosing outdoor unit failures using LED blinking patterns.

Outdoor Unit Failure Codes and Remedies (MXZ-2 HA)

MXZ-2 HA Failure Mode Recall Table

Detailed table correlating LED patterns to abnormal points, conditions, and remedies for MXZ-2HA.

Outdoor Unit Failure Codes and Remedies (MXZ-3 HA)

MXZ-3 HA Failure Mode Recall Table

Detailed table correlating LED patterns to abnormal points, conditions, and remedies for MXZ-3HA.

Troubleshooting Guidance and Flow

General Troubleshooting Instructions

Guidelines for troubleshooting, including checking indoor units first.

Basic Troubleshooting Decision Flow

Flowchart guiding troubleshooting based on LED status and initial checks.

Detailed Troubleshooting Check Table (MXZ-2 HA)

MXZ-2 HA Symptom-Based Troubleshooting

Comprehensive table of symptoms, LED indications, conditions, and remedies for MXZ-2HA units.

Detailed Troubleshooting Check Table (MXZ-3 HA)

MXZ-3 HA Symptom-Based Troubleshooting

Comprehensive table of symptoms, LED indications, conditions, and remedies for MXZ-3HA units.

Troubleshooting: Component Resistance Checks

Thermistor Resistance Measurement

Procedures for measuring the resistance of various thermistors.

Compressor and Fan Motor Resistance Values

Resistance values for checking compressor and outdoor fan motor.

Coil and Valve Resistance Checks

Resistance checks for R.V. coil and linear expansion valve.

High Pressure Switch (HPS) Specifications

Pressure specifications and operating states for the HPS.

Troubleshooting Flow: Power Supply Issues

Power Supply Troubleshooting for MXZ-2 HA Units

Flowchart for diagnosing power supply issues in MXZ-2HA series outdoor units.

Power Supply Troubleshooting for MXZ-3 HA Units

Flowchart for diagnosing power supply issues in MXZ-3HA series outdoor units.

Troubleshooting: Communication and Wiring Errors

Checking Miswiring and Serial Signal Errors (MXZ-2 HA)

Procedure to check for miswiring and serial signal errors in MXZ-2HA units.

Communication Status LED Indicators

Explanation of LED indicators for communication status on the outdoor P.C. board.

Troubleshooting: Communication Errors (MXZ-3 HA)

Communication Status Diagnosis Flow (MXZ-3 HA)

Flowchart for diagnosing communication status and errors in MXZ-3HA units.

Troubleshooting: Operation Start Failures

Cooling;Heating Operation Failure Check (MXZ-2 HA)

Steps to troubleshoot when cooling or heating operation fails to start on MXZ-2HA units.

Reverse Cycle (R.V.) Coil Check

Procedure for checking the resistance of the R.V. coil.

Troubleshooting: Operation Start Failures (MXZ-3 HA)

Cooling Operation Failure Check (MXZ-3 HA)

Troubleshooting steps when cooling operation does not work on MXZ-3HA units.

Heating Operation Failure Check (MXZ-3 HA)

Troubleshooting steps when heating operation does not work on MXZ-3HA units.

Troubleshooting: Specific Operating Issues

Indoor Unit Frosting or Warming Issues

Addresses frosting of indoor heat exchanger or warming of non-operating indoor units.

LEV Coil Function and Resistance Check

Procedures for checking LEV coil operation and resistance.

Troubleshooting: Room Temperature Performance

Room Temperature Issues During Heating

Troubleshooting for cases where the room does not get warm during heating.

Room Temperature Issues During Cooling

Troubleshooting for cases where the room does not get cool during cooling.

Inverter and Compressor Diagnosis

Procedures for checking the inverter and compressor for abnormalities.

Troubleshooting: Thermistor Checks

Outdoor Thermistor Resistance Diagnosis

Procedures for measuring the resistance of outdoor thermistors.

Troubleshooting: Outdoor Fan Motor Issues

Outdoor Fan Motor Operation Troubleshooting

Steps to diagnose problems with the outdoor fan motor operation.

Outdoor Fan Motor Checks (MXZ-3 HA)

MXZ-3 HA Fan Motor Resistance and Voltage Checks

Specific resistance and voltage checks for MXZ-3HA fan motors.

Troubleshooting: Frequency, HPS, and Bus-bar Voltage

Operation Frequency and HPS Check

Troubleshooting for low operation frequency and checks for the High Pressure Switch (HPS).

Bus-bar Voltage and LED Status Checks

Procedures for checking bus-bar voltage and interpreting LED indications.

Troubleshooting: Refrigerant Circuit Issues

Refrigerant Circuit Stop During Pump Down Diagnosis

Diagnosing operation stoppage during pump down due to trapped air.

Refrigerant Amount and Leak Identification

Steps to identify low refrigerant amounts and locate leaks.

Test Point Diagrams and Voltage Measurements (Inverter P.C. Board)

Inverter P.C. Board Test Points (MXZ-2 HA)

Diagram showing test points and voltage measurements on the inverter P.C. board for MXZ-2HA.

Thermistor Resistance Curves (MXZ-2 HA)

Graphs showing thermistor resistance values at different temperatures for MXZ-2HA.

Test Point Diagrams and Thermistor Curves (MXZ-2 HA)

Inverter P.C. Board Test Points (MXZ-2 HA)

Continuation of test point diagrams for the MXZ-2HA inverter P.C. board.

Thermistor Resistance Curves (MXZ-2 HA)

Continuation of graphs showing thermistor resistance values for MXZ-2HA.

Test Point Diagrams (Outdoor Control P.C. Board)

Outdoor Control P.C. Board Test Points (MXZ-3 HA)

Diagram showing test points and connections on the MXZ-3HA outdoor control P.C. board.

Test Point Diagrams (Power & Display P.C. Boards)

Outdoor Power P.C. Board Test Points (MXZ-3 HA)

Diagram showing test points and connections on the MXZ-3HA outdoor power P.C. board.

Outdoor Display P.C. Board Test Points (MXZ-2 HA)

Diagram showing test points and connections on the MXZ-2HA outdoor display P.C. board.

Disassembly Instructions: Cabinet and Panels

Methods for Detaching Terminals

Instructions on how to detach terminals with and without locking mechanisms.

Removing Cabinet and Panels (MXZ-2 HA Series)

Step-by-step guide for removing the cabinet and panels on MXZ-2HA units.

Disassembly: Inverter, R.V. Coil, and Thermistors

Removing Inverter Assembly and P.C. Board (MXZ-2 HA)

Procedure for removing the inverter assembly and P.C. board from MXZ-2HA units.

Removing the R.V. Coil

Steps for removing the Reverse Cycle (R.V.) coil.

Removing Key Thermistors

Instructions for removing discharge, defrost, and heat exchanger thermistors.

Disassembly: Fan Motor, Compressor, and 4-Way Valve

Removing the Outdoor Fan Motor

Step-by-step instructions for removing the outdoor fan motor.

Removing the Compressor and 4-Way Valve

Procedure for removing the compressor and the 4-way valve.

Disassembly: Cabinet and Panels (MXZ-3 HA Series)

Removing Cabinet and Panels (MXZ-3 HA)

Step-by-step guide for removing the cabinet and panels on MXZ-3HA units.

Disassembly: P.C. Boards and Reactor

Removing Outdoor Control;Power Boards and Reactor

Procedures for removing the outdoor control P.C. board, power P.C. board, and reactor.

Disassembly: Fan Motor, Compressor, and 4-Way Valve (MXZ-3 HA)

Removing the Fan Motor (MXZ-3 HA)

Instructions for removing the fan motor on MXZ-3HA units.

Removing Compressor and 4-Way Valve (MXZ-3 HA)

Procedure for removing the compressor and 4-way valve on MXZ-3HA units.

Disassembly: Expansion Valve

Removing the Expansion Valve Assembly

Steps for removing the expansion valves and associated coils.

Mitsubishi Electric MXZ-2HA40VF2-E1 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMXZ-2HA40VF2-E1
CategoryAir Conditioner
LanguageEnglish

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