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Mitsubishi Electric MXZ-8C48NA User Manual

Mitsubishi Electric MXZ-8C48NA
164 pages
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TECHNICAL & SERVICE MANUAL
CONTENTS
TECHNICAL CHANGES
.........................................
2
1. SAFETY PRECAUTION
....................................
3
2. OVERVIEW OF UNITS
......................................
6
3. SPECIFICATIONS
............................................
10
4. DATA
................................................................
14
5. OUTLINES AND DIMENSIONS
......................
36
6. WIRING DIAGRAM
.........................................
40
7.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
....
47
8. TROUBLESHOOTING
....................................
52
9.
PRECAUTIONS AGAINST REFRIGERANT LEAKAGE
....
141
10. DISASSEMBLY PROCEDURE
......................
142
No. OCH573
REVISED EDITION-E
MXZ-4C36NAHZ MXZ-4C36NAHZ-U1
MXZ-5C42NAHZ MXZ-5C42NAHZ-U1
MXZ-8C48NAHZ MXZ-8C48NAHZ-U1
MXZ-8C48NA MXZ-8C48NA-U1
MXZ-8C60NA-U1
PAC-MKA50BC
PAC-MKA30BC
PAC-MKA51BC
PAC-MKA31BC
HFC
utilized
R410A
Februray 2018
Notes:
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[Model Name]
<Outdoor unit>
MXZ-4C36NAHZ
MXZ-5C42NAHZ
MXZ-8C48NAHZ
MXZ-8C48NA
MXZ-8C60NA
<Branch box>
PAC-MKA50BC
PAC-MKA30BC
PAC-MKA51BC
PAC-MKA31BC
PARTS CATALOG (OCB573)
[Service Ref.]
OUTDOOR UNIT: MXZ-4C36NAHZ
BRANCH BOX: PAC-MKA51BC
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Questions and Answers:

Mitsubishi Electric MXZ-8C48NA Specifications

General IconGeneral
BrandMitsubishi Electric
ModelMXZ-8C48NA
CategoryAir Conditioner
LanguageEnglish

Summary

SAFETY PRECAUTION

1-1. ALWAYS OBSERVE FOR SAFETY

General safety rules to follow before accessing the unit's terminal.

1-2. CAUTIONS RELATED TO NEW REFRIGERANT

Specific safety precautions when working with new refrigerants like R410A.

1-3. Cautions for refrigerant piping work

Guidelines for safe and correct refrigerant piping installation practices.

OVERVIEW OF UNITS

2-1. CONSTRUCTION OF SYSTEM

Details the system construction, including outdoor and indoor units, and branch boxes.

2-2. SYSTEM OUTLINE

Illustrates a typical system configuration with outdoor, branch, and indoor units.

2-3. TYPICAL COMBINATION EXAMPLE

Presents examples of combining indoor units with outdoor units and branch boxes.

2-4. SIMPLIFIED PIPING SYSTEM

Details piping connection sizes for liquid and gas lines, and illustrates simplified piping.

SPECIFICATIONS

3-1. OUTDOOR UNIT: MXZ-4C36/5C42/8C48NAHZ(-U1), MXZ-8C48NA(-U1), MXZ-8C60NA-U1

Provides detailed specifications for various outdoor unit models.

3-2. BRANCH BOX: PAC-MKA50BC PAC-MKA51BC PAC-MKA30BC PAC-MKA31BC

Lists specifications for different branch box models, including connections and dimensions.

DATA

4-1. SELECTION OF COOLING/HEATING UNITS

Flowchart for selecting appropriate indoor and outdoor units based on load and temperature.

4-2. CORRECTION BY TEMPERATURE

Provides correction curves for cooling capacity and power input based on temperature.

4-3. STANDARD OPERATION DATA (REFERENCE DATA)

Presents standard operating data, including ambient conditions and refrigerant amounts.

4-4. STANDARD CAPACITY DIAGRAM

Includes diagrams showing capacity, power input, and current ratios based on total indoor unit capacity.

4-5. CORRECTING CAPACITY FOR CHANGES IN THE LENGTH OF REFRIGERANT PIPING

Explains how to correct capacity based on refrigerant piping length using correction curves.

4-5-1. Correction of Heating Capacity for Frost and Defrosting

Details how to correct heating capacity for frost and defrosting using a correction factor.

4-6. NOISE CRITERION CURVES

Presents noise criterion curves for different outdoor unit models across various frequency bands.

OUTLINES AND DIMENSIONS

5-1. OUTDOOR UNIT: MXZ-4C36NAHZ MXZ-5C42NAHZ MXZ-8C48NAHZ MXZ-8C48NA

Provides dimensions and installation space requirements for outdoor units.

5-2. BRANCH BOX: PAC-MKA50BC PAC-MKA51BC PAC-MKA30BC PAC-MKA31BC

Shows dimensions and piping connections for various branch box models.

WIRING DIAGRAM

6-1. OUTDOOR UNIT: MXZ-4C36NAHZ MXZ-5C42NAHZ MXZ-8C48NAHZ

Provides wiring diagrams for different outdoor unit models.

6-2. BRANCH BOX: PAC-MKA50BC PAC-MKA30BC

Illustrates wiring diagrams for PAC-MKA50BC and PAC-MKA30BC branch boxes.

NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION

7-1. TRANSMISSION SYSTEM SETUP

Details the setup requirements for the transmission system, including wiring and addresses.

7-2. REFRIGERANT SYSTEM DIAGRAM

Illustrates the refrigerant flow for cooling and heating modes for various unit combinations.

7-3. TYPICAL CONTROL SYSTEM

Explains the typical control system setup, including remote controller functions and troubleshooting.

TROUBLESHOOTING

8-1. TROUBLESHOOTING

Provides a summary of check codes and corresponding troubleshooting actions for recurring issues.

8-3. SELF-DIAGNOSIS ACTION BY FLOWCHART

Provides a flowchart for diagnosing and resolving serial communication errors.

Compressor temperature trouble

Troubleshooting flowchart for compressor temperature issues, including check codes.

High pressure trouble

Troubleshooting flowchart for high pressure issues, including check codes and causes.

Superheat due to low discharge temperature trouble

Troubleshooting flowchart for superheat issues related to low discharge temperature.

Refrigerant shortage trouble

Troubleshooting flowchart for refrigerant shortage issues, including check codes.

Closed valve in cooling mode

Troubleshooting flowchart for issues related to closed valves in cooling mode.

4-way valve trouble in heating mode

Troubleshooting flowchart for 4-way valve issues specifically in heating mode.

Compressor current interruption (Locked compressor)

Troubleshooting flowchart for compressor current interruption due to locking.

Compressor overcurrent interruption

Troubleshooting flowchart for compressor overcurrent interruption issues.

Heat sink temperature trouble

Troubleshooting flowchart for heat sink temperature issues.

Power module trouble or overcurrent trouble

Troubleshooting flowchart for power module or overcurrent issues.

Fan trouble

Troubleshooting flowchart for fan motor issues.

Compressor temperature thermistor (TH4) open/short

Troubleshooting flowchart for TH4 compressor thermistor open/short circuit.

Suction pipe temperature thermistor (TH6) open/short

Troubleshooting flowchart for TH6 suction pipe thermistor open/short circuit.

Outdoor liquid pipe temperature thermistor (TH3) open/short

Troubleshooting flowchart for TH3 outdoor liquid pipe thermistor open/short circuit.

Ambient temperature thermistor (TH7) open/short

Troubleshooting flowchart for TH7 ambient temperature thermistor open/short circuit.

HIC pipe temperature thermistor (TH2) open/short

Troubleshooting flowchart for TH2 HIC pipe temperature thermistor open/short circuit.

Heat sink temperature thermistor (TH8) open/short

Troubleshooting flowchart for TH8 heat sink temperature thermistor open/short circuit.

High pressure sensor (63HS) trouble

Troubleshooting flowchart for high pressure sensor (63HS) issues.

Low pressure sensor (63LS) trouble

Troubleshooting flowchart for low pressure sensor (63LS) issues.

Current sensor trouble/Primary current error

Troubleshooting flowchart for current sensor or primary current errors.

Duplex address error

Troubleshooting flowchart for duplex address errors in units.

Transmission processor hardware error

Troubleshooting flowchart for transmission processor hardware errors.

Transmission bus BUSY error

Troubleshooting flowchart for transmission bus busy errors.

Signal communication error with transmission processor

Troubleshooting flowchart for signal communication errors with the transmission processor.

No ACK error

Troubleshooting flowchart for 'No ACK' communication errors.

No response frame error

Troubleshooting flowchart for 'No response frame' communication errors.

MA communication receive error

Troubleshooting flowchart for MA communication receive errors.

MA communication send error

Troubleshooting flowchart for MA communication send errors.

Total capacity error

Troubleshooting flowchart for total capacity errors related to connected indoor unit names.

Capacity code error

Troubleshooting flowchart for capacity code errors with connected indoor units.

Connecting excessive number of units and branch boxes

Troubleshooting flowchart for errors related to exceeding unit or branch box connection limits.

Address setting error

Troubleshooting flowchart for address setting errors in outdoor units or branch boxes.

Incompatible unit combination

Troubleshooting flowchart for errors when indoor and outdoor units are not compatible.

8-4. TROUBLESHOOTING BY INFERIOR PHENOMENA

Provides troubleshooting steps for common operational phenomena and their causes.

OUTDOOR UNIT INPUT/OUTPUT CONNECTOR

State (CN51)

Diagram and explanation of the CN51 connector for external control.

Auto change over (CN3N)

Diagram and explanation of the CN3N connector for auto change over.

Silent Mode / Demand Control (CN3D)

Diagram and explanation of the CN3D connector for silent mode and demand control.

HOW TO CHECK THE PARTS

OUTDOOR UNIT COMPONENTS

Details how to check various outdoor unit parts, including thermistors and motors.

Check method of DC fan motor

Provides a step-by-step guide to check DC fan motors and related circuit boards.

Check method of multi controller circuit board

Details how to check the multi controller circuit board and associated fuses.

Check method of power circuit board

Explains how to check the power circuit board, including voltage and resistance measurements.

Check method of M-NET power circuit board

Provides guidance on checking the M-NET power circuit board and its connections.

Branch box controller board

Diagram showing test points and DIP switch functions on the branch box controller board.

<Thermistor characteristic Graph>

Presents characteristic graphs showing resistance versus temperature for various thermistors.

<HIGH PRESSURE SENSOR>

Explains how to compare high pressure sensor readings with gauge pressure and provides sensor configuration.

<LOW PRESSURE SENSOR>

Explains how to compare low pressure sensor readings with gauge pressure and provides sensor configuration.

BRANCH BOX: PAC-MKA50BC PAC-MKA51BC PAC-MKA30BC PAC-MKA31BC

Details how to check thermistors and linear expansion valves on branch box controller boards.

<Output pulse signal and the valve operation>

Illustrates output pulse signals and valve operations for linear expansion valves.

(3) How to attach and detach the coil of linear expansion valve

Provides instructions and diagrams for attaching and detaching linear expansion valve coils.

Troubleshooting

Lists common problems with linear expansion valves and their corrective measures.

TEST POINT DIAGRAM

Outdoor multi controller circuit board

Diagram showing test points on the outdoor multi controller circuit board.

Outdoor power circuit board

Diagram showing test points and connections on the outdoor power circuit board.

M-NET power circuit board

Diagram showing test points and connections on the M-NET power circuit board.

INTERNAL SWITCH FUNCTION TABLE

BRANCH BOX UNIT OPERATION MONITOR FUNCTION

<Table1> SW5 setting

Details SW5 settings for common and individual unit operations.

<Table2> Functions

Details functions and display details for SW2 and SW5 settings.

SELECTING FUNCTIONS USING THE REMOTE CONTROLLER

<Table 1> Function selections

Lists functions, settings, and remarks for remote controller setup.

Meaning of "Function setting"

Explains the meaning of function settings for indoor temperature detection.

PRECAUTIONS AGAINST REFRIGERANT LEAKAGE

9-1. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE

Provides precautions against refrigerant leakage, including concentration calculations.

DISASSEMBLY PROCEDURE

10-1. OUTDOOR UNIT: MXZ-4C36NAHZ(-U1) MXZ-5C42NAHZ(-U1) MXZ-8C48NAHZ(-U1) MXZ-8C48NA(-U1)

Step-by-step instructions for disassembling the outdoor unit.

10-2. BRANCH BOX: PAC-MKA50BC PAC-MKA51BC PAC-MKA30BC PAC-MKA31BC

Step-by-step instructions for disassembling branch box components.

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