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PLK-G1010
Mitsubishi Electric PLK-G1010 User Manual
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Industrial Sewing Machine
TECHNICAL
MANUAL
SEWING MACHINE HEAD
Electronic Pattern Sewing Machine
Model PLK-G1010
A180E593P03
2
Table of Contents
Default Chapter
3
Safety Precautions
3
Table of Contents
5
1 Structure of the Sewing Machine
7
2 Specification
8
3 Installation
9
Preparation of the Table
9
Preparation of the Steel Stand
10
Installation of the Control Box
10
Installation of the Operation Panel
10
Installation of the Power Switch and Foot Switch
10
Installation of the Oil Pan
11
Installation of the Machine Head
11
Installation of the Tilting Detect Switch
12
Installation of the Eye Guard
12
Connection of the Electric Cables
13
Installation of the Thread Stand
14
Installation of the Chain for Manual Work Holder Presser
14
Installation of the Spindle Motor
15
4 Lubrication
16
5 Proper Operation
16
Initial Setting of the Control Box
16
Installation of the Needle
17
Threading the Upper Thread
17
Winding the Bobbin Thread
18
Setting the Bobbin
19
Setting the Bobbin Case
19
6 Sewing
20
The Sewing Operation
20
Operation of the Halt Switch
21
Adjustment of the Thread Tension
21
7 Standard Adjustment
22
Adjustment of the Needle Bar Position
22
Adjustment of the Position between the Needle and the Shuttle Hook
22
Adjustment of the Clearance between the Shuttle Hook and the Needle
23
Adjustment of the Clearance between the Driver and the Needle
23
Adjustment of the Shuttle Race Thread Guide
24
Adjustment of the Presser Foot Timing
25
Adjustment of the Presser Foot Lift
26
Adjustment of the Presser Foot Height Position
27
Adjustment of the Presser Foot Position
27
Adjustment of the Presser Foot Walk During the Sewing
28
Adjustment of the Presser Foot Spring Pressure
28
Adjustment of the Wiper
29
Adjustment of the Work Holder (the Adjustment for Holding Thick Sewing Material)
29
Adjustment of the Trimmer Cam Follower
30
Adjustment of the Position of Movable Knife
30
Adjustment of the Fixed Knife Position
31
Adjustment of the Thread Take up Spring
31
Adjustment of the Thread Tail after the Trimming
32
Adjustment of the Upper Thread Tension Release (the Width between Thread Tension Discs)
32
Adjustment of Opening Time of the Upper Thread Tension Release Disks
32
Adjustment of the X-Y Mechanical Home Position
33
Adjustment of the X Direction
33
Adjustment of the y Direction
34
The X-Y Drive Timing Belt Tension
34
8 Maintenance
35
Cleaning
35
Disposing of Oil Waste
35
9 Troubleshooting
36
Appendix
38
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Mitsubishi Electric PLK-G1010 Specifications
General
Brand
Mitsubishi Electric
Model
PLK-G1010
Category
Sewing Machine
Language
English
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