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PLK-G2008H
Mitsubishi Electric PLK-G2008H User Manual
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I
NDUSTRIA
L
S
EWING
M
ACHINE
MODEL
PLK
-G
2008H
TECHNICAL MANUAL
SEWING
MA
CHINE
HEAD
A180E674
P
04
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Structure of the Sewing Machine
8
2 Specification
9
3 Installation
10
Preparation of the Table
10
Preparation of the Steel Stand
10
Installation of the Motor
10
Installation of the Control Box
10
Connection of the Operation Panel
10
Installation of the Power Switch
11
Connection of the Foot Switch
11
Installation of the Oil Pan
12
Installation of the Sewing Machine Head
12
Installation of the V-Belt
13
Connection of the Electric Cables
13
Installation of the Belt Cover
15
Installation of the Thread Stand
15
Connection of the Air Tube
16
4 Lubrication
17
5 Proper Operation
18
Initial Setting of the Control Box
18
Initial Setting of the Setting Table
18
Reading of the Setting Table
18
How to Create a USB Memory for Initial Configuration
20
Installation of the Needle
22
Threading the Upper Thread
23
Winding the Bobbin Thread
24
Setting the Bobbin
25
Taking out the Bobbin
25
6 Sewing
26
The Sewing Operation
26
Operation of the Halt Switch
26
The Teaching Operation
27
Pre-Heating Control
28
Setting of the Left / Right Alternating Clamp Specification
28
Setting of the Clamp Priority Order
28
Setting of the Method of the Clamp up for the Step Clamp Movement
29
Setting of the Input Signal for the Input / Output Setting Mode
29
The Thermal Trimming Operation
30
Manual / Test Mode Conversion Switch <1
30
Thermal Thread Trimming Device Switch <2
30
Adjustment of the Thread Tension
31
Bobbin Thread Tension
31
Upper Thread Tension
31
7 Standard Adjustment
32
Adjustment of the Shuttle
32
Adjustment of the Position between the Needle and the Shuttle Hook
32
Adjustment of the Needle Bar Height
33
Adjustment of the Needle to Shuttle Clearance
34
Adjustment of the Needle to Driver Clearance
34
Test Mode Operation
35
Entrance for the Test Mode Operation
35
Key Function in the Test Mode
36
Checking Method of the Input Signal in the Sewing State
38
Countermeasure for Troubles
39
Adjustment of the Presser Foot
40
Adjustment of the Driving Shaft Arm(Front) and the Presser Foot
40
Adjustment of the Sensor of the Presser Foot Cylinder
41
Adjustment of the Tension Release
41
Upper Thread Thermal Trimming Device
42
Setting Thread Puller
42
Setting of the Thickness Detector
43
Setting of the Thread Wiper
43
Adjustment of the Upper Thread Heater
44
Adjustment of Lower Thread Trimmer Heater
45
Adjustment of the Bobbin Winder
46
Adjustment of the Work Holder Pressure
46
Adjustment of the Thread Take up Spring Tension
47
Adjustment of the Position Detecting Disc
47
The Relation of the Hook Position and Upper Stop Position
48
Adjustment of the Mechanical Home Position
48
Adjustment of the X Direction
49
Adjustment of the y Direction
50
Adjustment of the X-Y Drive Timing Belt Tension
51
Adjustment of the X Timing Belt Tension
51
Adjustment of the y Timing Belt Tension
52
8 Maintenance
53
Cleaning
53
Disposing of Oil Waste
53
9 Troubleshooting
54
4
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Mitsubishi Electric PLK-G2008H Specifications
General
Brand
Mitsubishi Electric
Model
PLK-G2008H
Category
Sewing Machine
Language
English
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