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Mitsubishi Electric PLK-J-CU-20 User Manual

Mitsubishi Electric PLK-J-CU-20
52 pages
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INDUSTRIAL SEWING MACHINE
MODEL
PLK-J-CU-20
TECHNICAL MANUAL
Control Unit
A180E780P03
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Mitsubishi Electric PLK-J-CU-20 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPLK-J-CU-20
CategorySewing Machine
LanguageEnglish

Summary

Mitsubishi Electric Sewing Machine Safety Guidelines

Before Starting Safe Operation

Read all technical manuals carefully before operation.

Application and Purpose of Control Unit

Control unit designed for specific sewing machine; avoid other uses.

Working Environment Requirements

Guidelines on suitable and unsuitable environments for operation.

Installation Procedures

Procedures for installing control box, accessories, cables, and grounding.

Safe Use and Handling Precautions

Control Box Removal Procedures

Procedures for safely removing the control box and its components.

CE Marking Notice

Information on CE conformity marking and EU region usage.

Maintenance, Inspection, and Repair Guidelines

Guidelines for proper maintenance, inspection, and repair.

General Safety Measures

Additional safety precautions for machine operation and handling.

Caution and Danger Display Symbols

Explanation of hazard symbols and their meanings.

Sewing Machine Use Precautions

Foot Switch Safety

Warning against placing foot on the switch during power-up.

Power Off When Leaving Machine

Instruction to power off the machine when not in use.

Control Circuit Inspection Warning

Caution against using testers on control circuits to prevent damage.

Maintenance Safety Procedures

Safety procedure for maintenance tasks involving the sewing head.

Grounding Wire Importance

Importance of grounding the equipment for safety.

Wiring Precautions

Warning against using excessive or improper wiring.

High Voltage Safety Warning

Safety warning about high voltage inside the control box.

Hot Component Caution

Caution regarding hot components like radiation fins.

Sewing Machine Operation Precautions

Machine Behavior on Power Loss

Explains machine behavior on power loss during operation.

Connector Insertion Guidelines

Instruction for proper connector insertion.

Automatic Motor Shutoff

Describes automatic motor shutoff for detector issues or machine lock.

Operation Away from Noise Sources

Recommendation to operate away from electrical noise sources.

External Switch Connection

Guideline for connecting external switches to minimize signal wire length.

Fuse Replacement Procedure

Procedure for fuse replacement after identifying the cause.

Power Supply Turn-On Precautions

Precautions for turning the power supply on again after it was turned off.

Sewing Area Limit Change Warning

Warning about collision risks when altering sewing area limits.

Control Box Installation Guide

Installing the Control Box

Detailed instructions and diagram for installing the control box.

Control Unit Components Identification

Front Side Component Layout

Identifies components visible on the front panel of the control box.

Back Side Connector Layout

Identifies connectors and ports on the back panel of the control box.

Control Unit Wiring and Power Connections

Power Connector Installation

Instructions for connecting the main power connector.

3-Phase Power Supply Connection

Guidelines for connecting a 3-phase power supply.

Power Capacity and Fuse Ratings

Information on required power capacity and fuse ratings.

Single-Phase Power Usage

Instructions for using the control box with single-phase power.

System Confirmation Checks

Pre-Power On Checks

Checks to perform before powering on the system.

Post-Power On Checks

Checks to perform after powering on the system.

Servo Motor Operation and Timing

Sewing Machine Timing Charts

Thread Trimming Timing Chart

Timing details for thread trimming operations.

Clamp Output Delay Timing

Timing chart for clamp output delay settings.

Clamp Priority Timing Chart

Timing chart illustrating clamp priority logic.

Clamp Link Setting Timing

Timing chart for clamp link settings.

Pneumatic Pressure Timing

Timing chart for pneumatic pressure two-step selection.

Clamp Setting Divisions

Details on clamp setting divisions and related parameters.

Clamp Step Input Timing

Clamp setting divisions when using clamp step input.

Oil Lubrication Output Timing

Details on oil lubrication output timing and settings.

Customized Input/Output Configuration

Input/Output Configuration Diagram

Diagram illustrating the custom input/output configuration.

Input/Output Mode Outline

Explanation of input/output customization modes.

Virtual Input/Output Customization

Steps for customizing virtual input and output signals.

Input Control Section Block Diagram

Block diagram of the input control section.

Input Control Section Operations

Explanation of how the input control section operates.

Output Control Section Block Diagram

Block diagram of the output control section.

Output Control Section Operations

Explanation of how the output control section operates.

B Point ON Delay Setting

Explanation of B point ON delay settings.

C Point OFF Delay Setting

Explanation of C point OFF delay settings.

D Point Logic Setting

Explanation of D point logic settings.

E Point Chopping Setting

Explanation of E point chopping settings.

Input and Output Signal Settings

Input Signal Setting Table

Table detailing input signals and their functions.

Output Signal Setting Table

Table detailing output signals and their functions.

Troubleshooting Common Errors

Case 1: No Power on Operation Panel

Troubleshooting steps for no power on the operation panel.

Case 2: Incorrect Screen Display

Troubleshooting for incorrect screen display on the operation panel.

Case 3: Machine Not Running

Troubleshooting for machine not running when foot pedal is pressed.

Case 4: No Screen, Warning LED Off

Troubleshooting for no screen and warning LED off.

Case 5: Blinking Red LED Error

Troubleshooting for blinking red LED on the control unit.

System Reinstallation Method

Procedure for reinstalling the system using a USB flash drive.

Installation Process and Model Initialization

Installation process with LED indication and model set initialization.

PAL System Installation

Instructions for installing PAL system upgrades.

Picture, Font, Language Data Upgrade

Procedure for upgrading picture, font, and language data.

I/F Board (MIF) Installation

Instructions for installing the I/F board (MIF).

System Initialize Settings

Steps for initializing system settings.

Power Supply Specifications and Connections

3-Phase AC 200-240V Power

Power supply connection for 3-phase AC 200-240V.

Single-Phase AC 200-240V Power (Europe)

Power supply connection for single-phase AC 200-240V (Europe).

3-Phase AC 380-415V Power (Europe)

Power supply connection for 3-phase AC 380-415V (Europe).

Single-Phase AC 200-240V Power (Europe)

Power supply connection for single-phase AC 200-240V (Europe).

Unit Wiring Diagram

Connector Layouts

Control Box Front Panel Connectors

Layout of connectors on the control box front panel.

I/F Unit Back Side Connectors

Layout of connectors on the I/F unit.

PAL Unit Connectors

Layout of connectors on the PAL unit.

TE1 Board Connectors

Layout of connectors on the TE1 board.

TE2 Board Connectors

Layout of connectors on the TE2 board.

Connector Pin Assignments

CON A: I/F BOARD (Power Supply)

Pin assignments for the I/F Board power supply connector.

CON G: LCD PANEL

Pin assignments for the LCD Panel connector.

CON B: Main Servo Motor

Pin assignments for the Main Servo Motor connector.

CON J: I/F BOARD (Signal)

Pin assignments for the I/F Board signal connector.

CON M: Main Servo Encoder

Pin assignments for the Main Servo Encoder connector.

CON S: Option Input

Pin assignments for Option Input connector S.

CON N: Sub Servo Encoder

Pin assignments for the Sub Servo Encoder connector.

CON T: Option Output

Pin assignments for Option Output connector T.

CON P: XY Encoder

Pin assignments for the XY Encoder connector.

CON Q: PF Encoder

Pin assignments for the PF Encoder connector.

CON14: PENC

Pin assignments for the PENC connector.

CON16 Pin Assignments

Pin assignments for connector 16.

TE1 Pin Assignments

Pin assignments for the TE1 board.

Output Signal Pin Assignments

Pin assignments for output signals.

USB Connector Usage

USB connector usage for PAL and MIF boards.

Input/Output Ratings Value

Ratings for solenoid valve output, display light, and analog signals.

Wiring Diagram Inside Control Box

System Specifications

Power Unit Specifications

Specifications for the power unit.

Noise Filter Unit Specifications

Specifications for the noise filter unit.

Main Servo Motor Specifications

Specifications for the main servo motor.

Sub Servo Motor Specifications

Specifications for the sub servo motor.

Control Box Specifications

Specifications for the control box.

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