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Mitsubishi FX1N Series - User Manual

Mitsubishi FX1N Series
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FX
1N
-1DA-BD Analog Output Expansion Board
User’s Manual
JY992D96401B
This manual contains text, diagrams and explanations which will guide the reader in the correct
installation, safe use and operation of the FX
1N
-1DA-BD Analog Output Expansion Board and should be
read and understood before attempting to install or use the unit. Further information can be found in the
associated manuals list below.
Specifications are subject to change without notice
Guidelines for the Safety of the User and Protection of the
FX
1N
-1DA-BD Analog Output Expansion Board.
This manual has been written to be used by trained and competent personnel. The definition of such a
person or persons is as follows:
a) Any engineer using the product associated with this manual, should be of a competent nature,
trained and qualified to the local and national standards. These engineers should be fully aware of
all aspects of safety with regards to automated equipment.
b) Any commissioning or service engineer must be of a competent nature, trained and qualified to
the local and national standards.
c) All operators of the completed equipment should be trained to use that product in a safe and
coordinated manner in compliance to established safety practices.
Note:
The term ‘completed equipment’ refers to a third party constructed device which contains or uses
the product associated with this manual.
Note’s on the Symbols Used in this Manual
At various times through out this manual certain symbols will be used to highlight points of information
which are intended to ensure the users personal safety and protect the integrity of equipment.
1) Indicates that the identified danger
WILL
cause physical and property damage.
2) Indicates that the identified danger could
POSSIBLY
cause physical and property
damage.
Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage
that may arise as a result of the installation or use of this equipment.
All examples and diagrams shown in this manual are intended only as an aid to understanding the
text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the
product based on these illustrative examples.
Owing to the very great variety in possible application of this equipment, you must satisfy yourself as
to its suitability for your specific application.
Associated Manual
!
Indispensable manual
Manual Name
Manual
Number
Description
FX
1S
Series
Programmable controllers
Hardware Manual
JY992D83901
Describes contents related to hardware of FX
1S
Series PLC, such as specifications, wiring and
installation.
FX
1N
Series
Programmable controllers
Hardware Manual
JY992D89301
Describes contents related to hardware of FX
1N
Series PLC, such as specifications, wiring and
installation.
!
FX Series of
Programmable controllers
Programming Manual
ΙΙ
JY992D88101
Describes instructions in FX
1S
/FX
1N
/FX
2N
/FX
2NC
series.
1. Introduction
The FX
1N
-1DA-BD analog output expansion board (hereafter called “1DA orexpansion board”) is to be
installed in an FX
1S
or FX
1N
series PLC, to increase the analog output by 1 point.
1.1 Features of 1DA
1) Analog output of 1 point can be increased using 1DA. If a 1DA is used, internal mounting in the top of
the PLC means there is no need for a change to the installation area of the PLC.
2) Voltage output (0 ~ 10V) or current output (4 ~ 20mA) for digital to analog conversion can be set by
switching a dedicated special auxiliary relay.
Moreover, the digital value for conversion is stored in a dedicated special data register, as shown in
the table below.
However, the digital to analog conversion characteristics cannot be adjusted.
1.2 External Dimensions and Each Part Name
Dimensions: mm (inches) Accessory: Top cover for board
×
1,
M3 self-tapping screw
×
3 (to fix top cover
×
1, to mount board
×
2)
a) Terminals to connect analog module
The top face of this terminal block is higher than the top face of the
panel cover of the programmable controller by approximately 7mm
(0.28").
b) Mounting holes (2-
4.0 / 0.16")
c) Connector for PLC
1.3 System Configuration
Only one expansion board can be used on one FX
1S
and FX
1N
PLC main unit.
Do not try to install two or more expansion board. (They will not function)
The 1DA cannot be used together with a FX
1N
-EEPROM-8L or FX
1N
-5DM.
1.4 Applicable PLC
2. Specifications
2.1 General Specifications
Same as the programmable controller main unit. (Refer to the programmable controller main unit manual)
2.2 Power Supply Specifications
Power supplied by internal feed of the programmable controller main unit.
Table 1.1: Allocated Device
Device Description
M8114
Switch of output mode
OFF: Voltage output mode (0 ~ 10V)
ON: Current output mode (4 ~ 20mA)
D8114 Digital value for analog output
Table 1.2: Allocation of Terminals
Terminal name Content
No connection (DO NOT use this terminal)
V+ Voltage output terminal
I+ Current output terminal
VI- Common terminal for analog output
Table 1.3: Applicable Programmable Controller
PLC Type Applicable version
FX
1S
series V2.00 or later
FX
1N
series V2.00 or later
I +V + V I -
3 8 . 5 ( 1 . 5 2 " )
4 3 ( 1 . 6 9 " )
a )
b )
c )
b )
2.3 Performance Specifications
*1 The D/A conversion is started following the END statement and analogue signals will be sent after
10ms. Further analogue signals will be sent after the D/A conversion triggered by the next END
statement. Converting the present value stored in D8114 is dependent on PLC scan time.
Note:
1) When external load resistance is 2k
, the overall accuracy of voltage output is adjusted
“±1%”
If external load becomes larger than 2k
, the output voltage will increase slightly. When
the load is 1M
, the output voltage becomes about 3% higher than the correct value.
2) When using current output, be sure to have an external load resistance of 500
or less.
If the load is greater than 500
, the output current will be lower than the correct value.
3. Installation
Caution:
Cut off all phases of power source before installing / removing or performing wiring work
on the expansion board in order to avoid electric shock or damage of product.
After the installation and wiring etc. replace the PLCs top cover before power ON.
Note:
Securely install the expansion board, and fix to the PLC. Defective contact can cause
malfunction.
The tightening torque for fixing the board or top cover is 0.3 ~
0.6
N
"
m. Tighten securely to
avoid malfunction.
Note:
Only one expansion board can be used per main unit of FX
1S
and FX
1N
series PLC. Do not try
to install two or more expansion boards.
Moreover, the 1DA cannot be used with the FX
1N
-EEPROM-8L or FX
1N
-5DM.
The following is a generic explanation of how to install an expansion board
to the PLC.
a) Top cover for expansion board
b) M3 self-tapping screw to mount expansion board
c) M3 self-tapping screw to fix top cover
d) External port for optional equipment
e) Expansion board
Note: Do not remove this screw.
1) Remove the top cover of the main unit and keep.
2) Plug expansion board “e) into the external port “d)”.
3) Fix expansion board to main unit using M3 self-tapping screws “c)”. (Tightening torque: 0.3 ~ 0.6N
m)
4) Attach top cover for expansion board “a) removing section “a)’” to expose connector etc.
5) Secure top cover with M3 self-tapping screw “b)”. (Tightening torque: 0.3 ~ 0.6N
m)
Table 2.1: Performance Specifications
Item
Specification
Voltage output Current output
Range of analog
output
DC 0 ~ 10V
(External load resistance 2k ~ 1M
)
DC 4 ~ 20mA
(External load resistance 500
or less)
Digital output 12bit binary
Resolution 2.5mV (10V /4000) 8µA {(20mA - 4mA) /2000}
Integrated
accuracy
±1% Against the full scale
(0 ~ 10V: ±0.1V)
±1% Against the full scale
(4 ~ 20mA: ±0.16mA)
D/A conversion
time
Approx. 10ms (D/A conversion is started after the END instruction)
*1
Input
characteristics
0 ~ 4000 are adjusted to 0 ~ 10V when
the external load is 2k
.
0 ~ 2000 are adjusted to 4 ~ 20mA
when the external load is 250
.
Occupied point
0 points (1DA is not subject to the standard maximum number of control points in
the host PLC, as it operates via a data register).
Analog
output
Digital input
0 4000
10V
Digital input
0
2000
20mA
4mA
Analog
output
e )
d )
c )
a )
a ) '
b )
c )
N o t e )

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Summary

Detailed Performance Specifications

Analog Output Performance Metrics

Specifies output ranges, resolution, integrated accuracy, and D/A conversion time.

Installation and Safety Procedures

Installation Safety Warnings

Critical safety precautions to follow before installing or removing the expansion board.

Wiring Instructions and Guidelines

Wiring Safety and Cable Management

Safety warnings, guidelines for signal cable routing, grounding, and cable selection.

Output Mode Wiring Diagrams

Presents wiring diagrams for both voltage and current output modes.

Programming Examples for Analog Output

Basic Analog Output Programming

Provides fundamental PLC programming examples for voltage and current analog outputs.

Overview

The FX1N-1DA-BD Analog Output Expansion Board is a specialized module designed to enhance the analog output capabilities of Mitsubishi Electric's FX1S and FX1N series Programmable Logic Controllers (PLCs). This expansion board, often referred to as "1DA," allows for the addition of a single analog output point to the existing PLC system. Its primary function is to convert digital values into analog signals, offering either voltage output (0-10V) or current output (4-20mA), which can be selected via a dedicated special auxiliary relay.

One of the key usage features of the 1DA board is its internal mounting design. When installed, it integrates directly into the top of the PLC, meaning it does not require additional installation space, thus maintaining the compact footprint of the overall system. This internal mounting simplifies system design and reduces the physical space needed for the control setup. The digital value intended for analog conversion is stored in a dedicated special data register, D8114, making it accessible and manageable within the PLC's programming environment. However, it's important to note that the digital-to-analog conversion characteristics cannot be adjusted directly on the board itself. If values outside the standard specification range are required, additional programming commands, such as multiplication or division, must be used to adjust the conversion values. This flexibility in programming allows users to tailor the analog output to specific application needs, even if it means that the accuracy and resolution of the digital-to-analog conversion might differ from the board's inherent specifications due to these additional commands. The original range of the analog output, however, remains unchanged.

The 1DA board operates continuously, converting digital values to analog signals regardless of the PLC's RUN/STOP status. As long as power is supplied to the PLC with the 1DA attached, the analog value stored in D8114 will be output. This continuous operation ensures that the analog output remains active even when the PLC transitions from RUN to STOP, providing consistent control. The D/A conversion process initiates after an END statement in the PLC program, with analog signals being sent approximately 10ms later. Subsequent analog signals are triggered by the next END statement, and the conversion of the current value in D8114 is dependent on the PLC scan time.

In terms of system configuration, the FX1N-1DA-BD is designed for exclusive use. Only one expansion board can be installed per FX1S or FX1N PLC main unit; attempting to install multiple boards will result in malfunction. Furthermore, the 1DA board is not compatible with the FX1N-EEPROM-8L or FX1N-5DM modules, so users must ensure compatibility when designing their PLC system.

Installation of the 1DA board involves several steps, emphasizing safety and proper connection. Before any installation or wiring work, it is crucial to cut off all phases of the power source to prevent electric shock or damage to the product. The process typically involves removing the PLC's top cover, plugging the expansion board into the external port, and securing it with M3 self-tapping screws. The recommended tightening torque for these screws, as well as for the top cover, is 0.3 to 0.6 N·m to ensure secure contact and prevent malfunction. After installation and wiring, the PLC's top cover must be replaced before powering on the unit.

Wiring considerations are also critical for reliable operation. Signal cables should not be laid near high-voltage power cables or housed in the same trunking ducts, as this can lead to noise or surge induction. A safe distance of more than 100 mm (3.94 inches) from power cables is recommended. Shielded cables should be grounded, but not at the same point as high-voltage lines. Users should avoid soldering cable ends and ensure that the number of connected cables does not exceed the unit's design capacity. Only cables of permitted sizes (AWG26 to AWG16) should be used, with a maximum tightening torque of 0.5 to 0.6 N·m for terminal connections. For optimal contact, especially with different cable types, crimp terminals are recommended. If significant noise is anticipated, connecting a 0.1 to 0.47µF at 25V DC capacitor in the designated position is advised.

The manual also provides example programs for both voltage and current output modes, demonstrating how to set the output mode and convert digital values to analog signals using the MOV (Move Data) instruction. These examples illustrate the basic functionality and provide a foundation for more complex applications. For instance, in voltage output mode, a digital value in D0 can be converted to analog, while in current output mode, a digital value in D2 can be converted. If the digital value is not stored in a specific register, D8114 can be used directly for other instructions, offering flexibility in programming.

Maintenance features are primarily focused on ensuring proper installation and wiring to prevent malfunctions. The emphasis on secure installation, correct tightening torques, and appropriate cable management contributes to the long-term reliability of the device. The manual serves as an indispensable guide for trained and competent personnel, ensuring safe use and correct operation. It highlights the importance of understanding all safety aspects related to automated equipment and adhering to local and national standards.

Mitsubishi FX1N Series Specifications

General IconGeneral
Programming LanguageLadder Logic
Output TypeRelay, Transistor
Operating Temperature0 to 55°C
Power Supply100-240V AC or 24V DC
Program Capacity8K steps
Communication PortsRS-422
Data Memory8000 words
High-speed CountersUp to 6 channels
Expansion ModulesAvailable
Pulse Output2 points

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