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MECHANICAL STRUCTURE
3 Assembly of Differential Case
1. Make sure the backlash of the differential pinion gear and side gear is within 0.1 to 0.3mm {0.004 to 0.012in}.
2. Place the spring pin with the slit toward as shown in the figure. (Vertical to the shaft)
3. Apply lubricant (MOS
2
) to the gears and assemble it.
4 Installation of Differential Case Assembly
1. Adjust the backlash of pinion shaft and differential ring gear to be within 0.10 to 0.30mm {0.004 to 0.012in}
with the liner "B".
2. After adjusting the backlash, adjust the lateral free play of differential case assembly to be within 0 to 0.10mm
{0 to 0.004in} with the liner "C".
(Unit: mm {in})
Item Thickness Parts No.
Liner "B" and "C"
0.4 {0.016} 1007 0618 200
0.2 {0.008} 1007 0618 100
0.1 {0.004} 1007 0618 000
1.6 {0.063} 1025 1535 000
5 Liner Adjustment of Rear Axle Shaft and Differential Lock Shifter
1. Adjust the clearance between the axle case and shifter to be within 0.20 to 0.60mm {0.008 to 0.0024in} with
the liner "D".
(Unit: mm {in})
2. Adjust the endplay of rear axle shaft to be within 0.05 to 0.2mm {0.002 to 0.008in} with the liner "E".
(Unit: mm {in})
Item Thickness Parts No.
Liner "D"
0.4 {0.016} 0731 0001 504
1.2 {0.047} 0731 0001 512
Item Thickness Parts No.
Liner "E"
0.6 {0.024} 0730 0005 206
0.2 {0.008} 0730 0005 202
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