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Mitsubishi PUMY-P125YHM User Manual

Mitsubishi PUMY-P125YHM
94 pages
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TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
1. TECHNICAL CHANGES
...................................
2
2. SAFETY PRECAUTION
....................................
2
3. OVERVIEW OF UNITS
......................................
5
4. SPECIFICATIONS
.............................................
7
5. DATA
.................................................................
8
6. OUTLINES AND DIMENSIONS
......................
18
7. WIRING DIAGRAM
.........................................
20
8.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
.....
22
9. TROUBLESHOOTING
....................................
32
10. ELECTRICAL WIRING
....................................
74
11. REFRIGERANT PIPING TASKS
.....................
77
12. DISASSEMBLY PROCEDURE
.......................
81
13. PARTS LIST
.....................................................
87
14. RoHS PARTS LIST
..........................................
90
15. OPTIONAL PARTS
..........................................
93
OUTDOOR UNIT
No. OC355
REVISED EDITION-D
[Service Ref.]
PUMY-P100YHM
PUMY-P100YHM1
PUMY-P100YHMA
PUMY-P125YHM
PUMY-P125YHM1
PUMY-P125YHMA
PUMY-P140YHM
PUMY-P140YHM1
PUMY-P140YHMA
PUMY-P100YHMA-BS
PUMY-P125YHMA-BS
PUMY-P140YHMA-BS
HFC
utilized
R410A
June 2008
NOTE :
· This service manual describes technical data of outdoor unit.
As for indoor units, refer to its service manual.
· RoHS compliant products have <G> mark on spec name plate.
· For servicing of RoHS compliant products, refer to RoHS PARTS LIST.
[Model name]
<Outdoor unit>
PUMY-P100YHM
PUMY-P100YHMA
PUMY-P125YHM
PUMY-P125YHMA
PUMY-P140YHM
PUMY-P140YHMA
PUMY-P100YHMA-BS
PUMY-P125YHMA-BS
PUMY-P140YHMA-BS
• Please void OC355
REVISED EDITION-C.
Model name
indication
Revision:
PUMY-P100/125/140YHMA-BS
are added in
REVISED EDITION-D.
Some descriptions have
been modified.
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Mitsubishi PUMY-P125YHM Specifications

General IconGeneral
BrandMitsubishi
ModelPUMY-P125YHM
CategoryAir Conditioner
LanguageEnglish

Summary

Technical Changes and Safety Precautions

Technical Changes

Details on modifications made to models, including compressor, oil, and electrical parts.

Safety Precautions for New Refrigerant

Cautions for units utilizing refrigerant R410A, covering piping, vacuum pumps, and tools.

Service Cautions and Tools

Cautions for Service

General guidelines for performing service, including refrigerant recovery and filter drier usage.

Additional Refrigerant Charge

Procedure for charging refrigerant directly from a cylinder.

Service Tools for R410A

List of exclusive service tools required for R410A refrigerant.

Precautions for Salt Proof Type "-BS" Model

Guidelines for maintaining salt resistance in "-BS" model units.

Refrigerant Piping Work Cautions

Tools for R410A Compatibility

Table indicating compatibility of R410A tools with R22/R407C tools.

Unit Overview and Specifications

Unit Construction

Details on outdoor unit capacities, connected indoor units, and branching components.

Outdoor Unit Specifications

Specifications for PUMY-P series outdoor units, including capacity and motor.

Multi-S Model Identification

Explanation of model naming conventions for indoor and outdoor units.

Operating Temperature Ranges

Defines cooling and heating operating temperature ranges for indoor and outdoor units.

General Specifications

Data and Capacity Calculations

Cooling and Heating Capacity Characteristics

Methods for calculating system and indoor unit capacities based on connected units.

Standard Capacity Diagram

Table providing standard capacity data for various total indoor unit capacities.

Correcting Cooling and Heating Capacity

Adjusting capacity based on air conditions, piping length, and defrosting.

Noise Criterion Curves

Octave band sound pressure levels for PUMY series outdoor units.

Outlines and Dimensions

Unit Space Requirements

Recommended clearance around the outdoor unit for installation and service.

Foundation Bolt Specifications

Specifications for securing the unit using foundation bolts.

Piping and Wiring Directions

Possible directions for making piping and wiring connections.

Piping Knockout Hole Details

Diagram showing knockout hole locations for piping and wiring.

Wiring Diagrams and System Control

Wiring Diagram and Cautions

Wiring diagrams and critical servicing cautions for outdoor units.

Self-Diagnosis Function

Overview of the self-diagnosis function using switches and LEDs on the outdoor unit.

Transmission System Setup

Guidelines for setting up transmission wiring and addresses for system communication.

Refrigerant System Diagram

Schematic representation of the refrigerant flow within the system.

System Control Examples

Wiring and address setting examples for M-NET and MA remote control systems.

Troubleshooting Procedures

Test Run Checkpoints

Procedures and checks required before performing a test run of the system.

Special M-NET Remote Controller Settings

Setting up group and paired operations for M-NET remote controllers.

Error Countermeasures During Test Run

Table of error codes, their causes, and corrective measures during test runs.

Remote Controller Diagnosis

Interpreting self-diagnosis results for MA remote controllers and identifying potential issues.

Remote Controller Troubleshooting

Troubleshooting common issues with M-NET and MA remote controllers.

Normal Symptoms (Non-Trouble)

Symptoms that do not represent system malfunction or emergency conditions.

Unit Functions and Components

Internal Switch Function Table

Table detailing functions and settings for internal DIP switches on the outdoor unit.

Outdoor Unit Connectors

Diagrams and pinouts for key outdoor unit connectors and DIP switch functions.

Part Checking Procedures

Methods for checking the condition of key components like thermistors and motors.

Component Checking Methods

Feature charts and diagrams for checking thermistors and pressure sensors.

Test Point Diagrams

Diagrams indicating test points on the outdoor unit's circuit boards.

Outdoor Unit Functions Display

Table mapping SW1 settings to displayed outdoor unit functions and operational data.

Electrical Wiring and System Design

Power Wiring Overview

General guidelines for power wiring, including wire sizing and safety precautions.

Wire Diameter and Power Switch Capacity

Information on wire sizing and main power switch capacity requirements.

Control Wiring Design

Selection criteria for control wires based on remote controllers and system links.

System Switch Setting

Procedures for assigning identification numbers (addresses) using system switches.

External Wiring Diagram Example

Example wiring diagram for a basic system using an M-NET remote controller.

Electrical Characteristics Calculation

Formulas for calculating electrical characteristics for power company applications.

Refrigerant Piping and Leakage Precautions

Refrigerant Piping System

Details on refrigerant piping diameters, branch kits, and system layout.

Selecting Refrigerant Branch Kits

Guidance on selecting appropriate branch kits based on piping configuration.

Additional Refrigerant Charge Calculation

Method for calculating additional refrigerant charge based on total piping length.

Precautions Against Refrigerant Leakage

Safety guidelines for R410A refrigerant and maximum concentration limits.

Disassembly Procedures

Removing Panels and Fan Motor

Steps for removing service panels, top panel, and fan motor components.

Removing Electrical Parts Box

Steps for disconnecting connectors and removing the electrical parts box.

Removing Thermistors (TH6, TH7)

Procedure for removing low pressure saturated and outdoor temperature thermistors.

Removing Valve Components

Steps for removing the 4-way valve coil, 4-way valve, and bypass valve.

Removing Switches and Sensors

Procedure for removing high/low pressure switches and high pressure sensor.

Removing Reactors and Compressor

Steps for removing reactors, compressor, and associated pipes.

Removing the Accumulator

Procedure for removing the accumulator and its associated pipes.

Parts Lists

Structural Parts List

List of structural components of the outdoor unit, including part numbers and quantities.

Functional Parts List (RoHS Compliant)

List of functional RoHS compliant parts for the outdoor unit.

Structural Parts List (RoHS Compliant)

List of structural RoHS compliant parts for the outdoor unit.

Optional Parts

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