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Mondolfo Ferro As 944 LL - User Manual

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As 944 LL
Code 4-132824A - 11/2017
Operator’s manual
Manuel d’utilisation
info@mondolfoferro.it
www.mondolfoferro.it

Table of Contents

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Summary

Owner Information

Training Checklist

Safety Precautions

Covers warnings, pinch points, and safe operating procedures.

Maintenance and Performance Checks

Focuses on inspection, adjustment, lubrication, and error handling.

Clamping

Details procedures for clamping steel/alloy and reverse drop centre wheels.

Bead Breaking

Outlines methods for standard and low profile tyres.

Demounting

Covers demounting standard tyres, bead lever use, and head seating.

Mounting

Details mounting standard and stiff, low profile tyres.

Inflation

Covers safety, valve core, and bead sealing during inflation.

Getting Started

Introduction

Purpose of the manual and operator prerequisites.

For Your Safety

Essential safety information, hazard definitions, and warnings.

General Warning and Instructions

Critical safety guidelines and general operating precautions.

Decal Placement

Identifies and illustrates warning decals and their locations on the machine.

Electrical and Pneumatic Connections

Details requirements for power supply and compressed air hook-ups.

Technical Data

Provides key specifications and operating parameters of the machine.

Air Pressures

Specifies operating and limit pressures for safe tyre inflation.

Special Rim;Tyre Considerations

Notes on handling wheels with specific designs like low-pressure sensors.

Intended Use of the Machine

Defines the machine's purpose and limitations, excluding motorcycle wheels.

Employee Training

Outlines employer responsibilities for training safe operation and maintenance.

Pre-Use Checks

Instructions for inspecting machine components before operation.

During Use

Guidance on monitoring machine operation and emergency stops.

Transport, Storage and Handling

Conditions for transporting the machine

Details packing dimensions and weight for machine transport.

Unpacking;Assembly

Warnings and Notices

Emphasizes care during unpacking, assembly, and installation.

Hoisting;Handling

Installation Clearances

Specifies required space and safety regulations for machine installation.

AS 944 TI Description

Operator Position

Illustrates optimal operator stances for different work phases.

Overall Dimensions (MM)

Lists the machine's maximum physical dimensions.

Equipment Components (Main Working Elements of the Machine)

Identifies and describes the main functional parts of the tyre changer.

Optional Accessories

List of optional accessories

Refers to a separate document for a complete list of optional accessories.

Basic Procedures - Use

Preliminary Checks

Verifies correct air pressure and power connection before operation.

Deciding from Which Side of the Wheel the Tyre Must Be Demounted

Guidance on positioning the wheel for optimal demounting.

Bead Breaking

Detailed steps for breaking the tyre bead from the rim.

Clamping the Wheel

Instructions for securing the wheel onto the turntable.

Tyres with Soft Walls

Demounting

Specific procedure for demounting tyres with flexible walls.

Mounting

Specific procedure for mounting tyres with flexible walls.

Low Profile Tyres

Demounting

Procedure for demounting low profile tyres.

Mounting

Procedure for mounting low profile tyres.

Tyre Inflation

Safety Indications

Critical safety measures and hazards during tyre inflation.

Inflating Tyres

Step-by-step guide for inflating standard tyres.

Inflating Tubeless Tyres (TI Version Only)

Procedure for inflating tubeless tyres.

Troubleshooting

Common Issues and Solutions

Addresses turntable, pedal, cylinder, and bead breaker malfunctions.

Maintenance

Regulator Filter Unit (FRL) Maintenance

Details operation, adjustment, and maintenance of the air filter, regulator, and lubricator.

Information About Scrapping

Disposal Procedures

Guidelines for separating and disposing of machine parts according to local regulations.

Environmental Information

Proper Disposal of Electrical;Electronic Equipment

Instructions for disposing of equipment with the crossed-out bin symbol.

Information and Warnings Concerning Hydraulic Fluid

Handling Spills and Precautions

Procedures for managing fluid leaks and essential health precautions for use.

Firefighting Means Usable

Suitable Extinguishers

Table indicating appropriate fire extinguishers for different material types.

Glossary

Tyre Terminology

Defines parts and components of a tyre.

General Electric Layout Diagrams

Single Phase Diagrams

Provides wiring diagrams for 1-phase tyre changers.

DV Diagrams

Wiring diagrams for 100-115-200-230V DV tyre changers.

Three Phase Diagrams

Wiring diagrams for 3-phase tyre changers.

Pneumatic System Diagram

Component Identification

Lists and describes components of the pneumatic system.

Mondolfo Ferro As 944 LL Specifications

General IconGeneral
BrandMondolfo Ferro
ModelAs 944 LL
CategoryTyre Changers
LanguageEnglish

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