Morgana Documaster Pro - Staple Head Problems; Paper Jams

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CREASING/BOOKLETMAKING
PROBLEMCAUSESOLUTION
StapleHeadProblems
PaperJams
ErrorIndication
BOOKLETSARETRIMMEDTMPconveyorclamprequiresSeeAppendix4
TOOSHORTadjustment
COVERISDAMAGEDTMPconveyorclamprequiresSeeAppendix4
AROUNDSTAPLESadjustment
FoldrollergapistoonarrowAdjustthefoldrollergap(seep.10)
ONEORBOTHLEGSTURNIncorrectclincheralignmentRe-align(seep.19)
OUT
STAPLECOMESOUTINStaplejammedinthecartridgeInspectcartridge(seep.18)and
PIECESremoveanyjammedstaplewire.
AstapleheaderrorhasoccurredTheheadsshouldselfclear.Ifnot,
turntheunitoffandonagaintofree
thehead.Ifthisdoesnotworkcon-
tactyourlocalWatkissservice
department.
STAPLEHEADINDICATORStaplecartridgeemptyReplacecartridge(seep.18)
LIGHTBLINKSONCEPER
SECOND
STAPLEHEADINDICATORAstapleheaderrorhasoccurredTheheadsshouldselfclear.Ifnot,
LIGHTBLINKSRAPIDLYturntheunitoffandonagaintofree
thehead.Ifthisdoesnotworkcon-
tactyourlocalWatkissservice
department
PaperJamsaremostcommonlycausedby:incorrectsettingsoftheMotorisedInfeed
sidelays;bypaperjammedintheTMPinfeedortheconveyor.Othercausesinclude
theuseofcurlypaperandstaplesstuckintheclinchers.
OpentheBMPlid(thiswilldisconnectthepowerforsafety)andremoveanyjammed
sets.Checkcarefullyandcorrectanyfaultyadjustmentsthatcausedthejamtooccur
(asdetailed).Iftherearestaplesstuckintheclinchers,removewithapairofpliers.
PaperjamsintheTMPcanbecausedbyoffcutsobscuringthesensorintheconveyor.
Themetalconveyorlid(seeFigure29onp.27)canbeopenedtoremoveanyjammed
setsandtrimoffcuts.
WARNING:DISCONNECTTHEMACHINEFROMTHEMAINSELECTRICITY
SUPPLYBEFOREWORKINGNEARTHEBLADEAREA
Certainerrorsarehighlightedbytheyellowindicatorlight
ortheredstapleheadindicatorlights.Formore
informationseepage8.