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Morgana Documaster MK3 User Manual

Morgana Documaster MK3
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ISSUE 8
JULY
2009
DOCUMENT CREASING & AUTOMATIC
BOOKLET MAKING MACHINE
(Creasing Unit)
OPERATORS MANUAL (Part 1)
FROM SERIAL No. 780156 ONWARDS.
Documaster MK3
Website: www.morgana.co.uk
70-111
Morgana Systems Limited United Kingdom
Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399
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Morgana Documaster MK3 Specifications

General IconGeneral
BrandMorgana
ModelDocumaster MK3
CategoryBooklet makers
LanguageEnglish

Summary

Introduction and Specifications

Creaser Unit Specification

Detailed specifications for the creasing unit's performance and physical limits.

Booklet Maker Unit Specification

Safety Do's & Don'ts

General Safety Precautions

Essential safety guidelines for operating the machine, including handling and environment.

Warning Labels Explained

Explanation of various warning symbols and their meanings to ensure safe operation.

The Creasing Unit

The Controls

Control Panel Overview

Identification and basic function of switches and the display on the control panel.

Control Panel Features and Functions

Detailed description of the functions of the Selection Switch, System switch, and Compressor switch.

Setting the Machine up as a Creaser

Paper Gate and Suction Slot Adjustment

Instructions for setting the paper gate and adjusting the suction slot for proper paper feeding.

Vacuum Bleed and Air Distribution Settings

How to adjust vacuum bleed, side lay, back stop, air distribution, and separation pressure.

Roller Tilt and Drive Wheel Configuration

Setting the roller tilt mechanism and positioning drive wheels and hubs for accurate creasing.

Stacker Assembly Installation and Setup

Guidance on assembling and setting up the stacker unit to catch creased sheets.

Creaser Operation Programming and Settings

Steps to program the machine for creaser operation, including feed, batch, and crease positions.

Storing and Running Creaser Programs

How to store set crease positions and run the machine, including manual mode.

Setting the Machine up as a Booklet Maker

Booklet Maker Feed and Guide Adjustment

Adjusting paper guides and the sliding back stop for proper booklet feeding.

Booklet Maker Operation Programming

Steps to switch to and begin programming the booklet maker mode.

Booklet Sheet Size and Feed Configuration

Setting up sheet sizes, feed types, and custom booklet parameters.

Booklet Crease Style and Cover Crease Settings

Configuring crease styles, including cover creasing and hinge settings.

Booklet Stitch Position and Edge Stapling

Setting stitch position, edge stapling, and knock settings for booklet creation.

Booklet Trimmer and Batch Quantity

Adjusting the trimmer and setting the batch quantity for booklet production.

Storing and Running Booklet Programs

How to store booklet maker settings and run the machine.

Booklet Manual Feed and Clearing Operations

Operating the booklet maker in manual feed mode and clearing sheets.

Optional Camera Recognition System Setup (Fixed Data)

Configuring the camera system for fixed data booklet making.

Optional Camera Recognition System Setup (Variable Data)

Configuring the camera system for variable data booklet making.

Perforating

Perforating Spares and Components

Listing components and spare kits required for installing the perforator.

Setting the Perforating Machine

Step-by-step instructions for setting up the machine for perforation.

The Blade Assembly

Adjusting Blade Pressure

Procedure for adjusting the creasing blade pressure using the adjustment cam.

Adjusting Blade Alignment

Steps for aligning the blade and anvil assembly to ensure crease quality.

Replacing Blade Set

Blade Set Replacement Procedure

Instructions for removing and installing new blade sets, including spare kits.

Trouble Shooting

Common Creasing and Feeding Issues

Troubleshooting common problems like paper creases, jamming, and feeding difficulties.

Machine Start and Suction Issues

Diagnosing problems with the machine not starting, not counting, or lacking suction.

Control Panel Error Diagnostics

Interpreting and resolving error messages displayed on the control panel.

Booklet Maker Unit and Maintenance

Procedures for re-registering, resetting the unit, and recommended maintenance tasks.

Dispatch Kit

Accessories and Options

Recommended Spares

Machine Calibration History

Product Recycling & Disposal

Commercial User Disposal Information

Guidelines for commercial users on disposing of electrical and electronic equipment.

Domestic User Disposal Information

Guidelines for private households on disposing of electrical and electronic equipment.

Disposal Information for Other Countries

Guidance for users in countries outside the EU regarding waste disposal.

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