Morgana DocuMaster MFC User Manual

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Morgana Systems Limited ¤ United Kingdom ¤ www.morgana.co.uk ¤ Tel: +44 (0)1988 608888 ¤ Fax: +44 (0)1988 692399

DocuMaster MFC

Service ManuaI

Multi-Feed & Crease Bookletmaking System

Part Number: 190-98

Issue 1a - April 2013

Table of Contents3
Introduction10
Safety11
Warnings12
Warning Labels13
Orientation14
Machine Covers15
Safety Interlocks16
The Main Input Switch16
The Emergency Stop Switch17
The Rear Guard17
Machine Overview18
Description of Operation21
The Test Set21
The Paper Feed22
The Creaser24
The Gathering Area25
Error Conditions27
MFC Error Procedure28
General Problems28
Blower Motor Problems29
Vacuum Pump Problems30
GUI Panel Problems30
Suction Feeder Problems31
Friction Feeder Problems32
Creaser Module Problems34
Gathering Area Problems36
Paper Jams37
Error Message List39
Output Quality Problems43
Crease Quality44
Service Procedures47
Introduction48
Test Material48
Calibration Stock48
Test Strips48
Covers49
Remove the CAP Rear Panel49
Remove the CAP Top Cover and Front Panel50
Open the Hinged Front Panel and the Hinged Top Panel50
Open the Hinged Rear Panel51
Remove the RH Side Covers52
Remove the LH Side Covers52
Remove the Rear Guard53
Remove the Input Guide53
Remove the Motor Cover54
Remove the Motor Cover Base Plate55
Remove the Gathering Area Centre Guard55
Remove the Electrical Cabinet Cover57
Clear Paper Jams58
Clear Jams in the Creaser Rollers58
Clear Jams in the Creaser Blade58
Clear Jams in the Paper Conveyor58
Clear Jams in the Gathering Area59
Diagnostic Procedures60
Test the CAP Temperature Control Switch60
Test the Static Elimination System61
Test a Feed bin Emitter/Sensor Assembly64
Test a Feed bin Clutch Assembly66
Machine Adjustments and Calibration68
Adjust the Vacuum Pump Pressure68
Adjust the Main Drive Belt Tension68
Adjust the Low Voltage Transformer Taps69
Calibrate the Feed Head Separation Adjuster69
Address the Feed Bins70
Initialise the Feed bin Control Pcbs71
Adjust the Feed bin Emitter/Sensor Low Range72
Adjust the Friction Feed Wheel Tracking73
Adjust the Friction Tray Alignment73
Adjust the Creaser Drive Belt73
Adjust the Creaser Drive-Motor Gear Play75
Adjust the Crease-Motor Belt77
Adjust the Creaser Roller Gap79
Adjust the Crease Blade-Set Alignment82
Adjust the Dynatilt Motor Gear Play85
Adjust the Dynatilt Home Switch87
Adjust the Crease Pressure90
Calibrate the Creaser Module91
Adjust the Jam Detector99
Adjust the Edge-Sensor Set Sensitivity100
Calibrate the GUI Panel103
Adjust the GUI Screen Display103
GUI Access Levels104
Configure the MFC Machine Options105
Centre the Gathering Area Sidelays106
Adjust the Rear Guard Interlock Switch107
Replace Components - Cap Module110
Remove the CAP110
Replace the Blower Motor111
Replace the Cooling Fan112
Replace the TCS (Temperature Control Switch)113
Replace the Vacuum Pump113
Replace Components - DRV Module115
Remove the DRV Module115
Replace the Drive Motor120
Replace the GUI CPU122
Replace the GUI Panel123
Replace the Interface PCB123
Replace the Motor Drive PCB124
Replace the Blower Motor Air Filter125
Replace the High Voltage Anti-Static Transformer125
Replace Components - Suction Feed bin127
Remove a Suction Feed bin127
Replace the Feed Band129
Replace the Feed Clutch131
Replace the Tray Lift Motor Assembly132
Replace the Air/Vacuum Solenoid Valve132
Replace the Paper Stop Fingers134
Replace the Feed bin Control PCB135

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Morgana DocuMaster MFC Specifications

General

Brand	Morgana
Model	DocuMaster MFC
Category	Booklet makers
Language	English

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