mori seiki NL2000SY/500 User Manual

HX-NL_4-C2JPEN
2011.06.P
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MAINTENANCE MANUAL
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Applicable Model
ᤛႊҤᚽᏚ
Applicable NC Unit
NL1500/500 NL1500MC/500 NL1500Y/500
NL1500S/500 NL1500SMC/500 NL1500SY/500
NL2000/500 NL2000MC/500 NL2000Y/500
NL2000S/500 NL2000SMC/500 NL2000SY/500
NL2500/700 NL2500MC/700 NL2500Y/700
NL2500S/700 NL2500SMC/700 NL2500SY/700
NL2500/1250 NL2500MC/1250 NL2500Y/1250
NL2500S/1250 NL2500SMC/1250 NL2500SY/1250
NL3000/700 NL3000MC/700 NL3000Y/700
NL3000/1250 NL3000MC/1250 NL3000Y/1250
NL3000/2000 NL3000MC/2000 NL3000Y/2000
NL3000/3000 NL3000MC/3000 NL3000Y/3000
M720BM (MSX-850IV)
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ʫ˂ɵ˂ȝɛɆյࠖൡبʫ˂ɵ˂Ɂ՘ᝢ஥ంɥྏᝣȪǾю߁ɥԚґျᜓ
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Before starting operation, maintenance, or programming, carefully read the
manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment
manufacturers so that you fully understand the information they contain.
Keep the manuals carefully so that they will not be lost.

mori seiki NL2000SY/500 Specifications

General

Spindle Motor Power	15 kW
Control System	Fanuc
Tool Capacity	12 stations
Turret Stations	12
Swing Over Bed	670 mm
Max. Swing Over Bed	670 mm
Machine Weight	5, 800 kg

Summary

Signal Word Definition

DANGER

WARNING

CAUTION

FOR SAFE MACHINE OPERATION

1 FOR USERS AND SUPERVISORS

Guidance for users and supervisors on safe machine operation practices.

2 PRECAUTIONS FOR OPERATORS

Essential safety precautions for machine operators.

3 FIRE PREVENTION AND COUNTERMEASURE

Measures for preventing fires and countermeasures.

4 SAFETY DEVICES

Overview of safety features installed on the machine.

5 CAUTION LABELS

Explains the various caution labels and their meanings.

7 MACHINE OPERATION

Procedures and guidelines for operating the machine.

8 MAINTENANCE AND INSPECTION

Instructions for performing regular maintenance and inspections.

CHAPTER 1 REGULAR MAINTENANCE

1 IMPORTANCE OF INSPECTIONS

2 REGULAR INSPECTION LIST

A comprehensive list of inspection items and their frequency.

4 OILS

6 PREPARATION FOR MACHINE OPERATION AFTER PROLONGED IDLE PERIOD

7 MACHINING CHAMBER

9 SPINDLE WARM-UP

10 COOLANT UNIT

11 HYDRAULIC UNIT

12 LUBRICATING UNIT

13 OIL TEMPERATURE CONTROLLER

16 PNEUMATIC DEVICES

17 ELECTRICAL CABINET

CHAPTER 2 TROUBLESHOOTING

1 ALARM MESSAGE

Explains NC and PLC alarm messages and their meanings.

2 INPUT/OUTPUT SIGNAL CONFIRMATION PROCEDURE

3 MALFUNCTIONS AT MAIN POWER ON

Troubleshooting steps for issues occurring after turning on the main power.

4 WHEN BATTERY REPLACEMENT REQUESTED

5 ZERO POINT RETURN COMMAND ALARM TRIGGERED

Steps to resolve alarms related to zero point return commands.

6 SOFT-OVERTRAVEL ALARM

7 COOLANT UNIT PROBLEMS

Common issues and solutions for the coolant unit.

8 HYDRAULIC UNIT ALARMS

Alarms and troubleshooting for the hydraulic unit.

9 LUBRICATING UNIT ALARMS

Alarms and troubleshooting for the lubricating unit.

10 OIL TEMPERATURE CONTROLLER ERRORS

11 ALARM RELATED TO TURRET

12 WHEN SUB-STANDARD MACHINING OCCURS

Diagnosing and correcting issues causing sub-standard machining.

13 WORKING WITH SHORTER WORKPIECES (THE STEADY REST SPECIFICATIONS)

14 TOOL PRESETTER STYLUS BREAK STEM REPLACEMENT

15 REMOVING CHIPS ENTANGLED IN WORKPIECE