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NZ-S1500
mori seiki NZ-S1500 User Manual
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OPERA
TION MANUAL
Applicable Model
NZ-S1500
Before st
arting operation, main
tenance, or progra
mming, carefully read the
manuals supplied by Mori Se
iki, the NC unit manufa
cturer
, and equipment
manufacturers so that you fully under
stand the
information they cont
ain.
Keep the manuals carefully so
that they will not be los
t.
OM-NZSMSC700-C3EN
Applicable NC Unit
MSC-700
MSC-701
2
Table of Contents
Table of Contents
49
Default Chapter
50
Door Interlock Function
50
2 Door Interlock Function Controls and the Functions
53
3 Precautions on Using the Door Interlock Function
58
4 Using the Door Interlock Function
59
Door Interlock Function of Manual Door
60
Door Interlock Function of Automatic Door
63
For the Machine Not Equipped with Robot
63
For the Machine Equipped with Robot
67
5 Door Lock and Unlock
72
Lock and Unlock of Manual Door
72
Door Unlock Switch (Manual Door Type
73
Interlock When the Door Is Unlocked (Manual Door Type
73
Releasing the Door Interlock Function (Manual Door Type
74
Emergency Stop and Door Unlock (Manual Door Type
74
Lock and Unlock of Automatic Door
75
Opening/Closing the Door (Automatic Door Type
76
Interlock When the Automatic Door Is Opened
77
Releasing the Door Interlock Function (Automatic Door Type
77
Emergency Stop and Door Unlock (Automatic Door Type
78
Keeping the Door Unlocked
79
Table of Contents
82
Operation Panels
85
1 Safety Precautions
85
2 Interlock Functions that Ensure Safe Operation
89
3 Manuals Supplied with the Machine
90
4 Switches for Power Supply
91
Arrangement of Power Supply Switches
91
Functions of Power Supply Switches
93
Main Switch
93
Power Supply Lamp [POWER SUPPLY] (Option
94
NC Power ON/OFF Switches [ON/OFF]
95
Emergency Stop Button [EMERGENCY STOP]
96
RS232C Interface Connector at the Lower Area of the Operation Panel
97
VAC Service Outlet (Option
97
Memory Card Interface
97
5 Operation Panel
98
Arrangement and Names of Switches and Keys on Machine Operation Panel
98
Head Selection Switches
100
In the Memory Mode
101
In Modes Other than the Memory Mode
101
Panel Key-Switch [PANEL]
102
Mode Selection Switches
103
Automatic Operation Switches [CYCLE]
106
Function Switches
107
Single Block Switch [SBK
107
Optional Stop Switch [OSP]
109
Block Delete Switch [BDT
109
Dry Run Switch [DRN]
110
Spindle off Mode Function
111
Chuck Clamp Direction
112
Tailstock Spindle Interlock (Tailstock Specification
113
Work Counter
113
Machine Lock
114
Auxiliary Function Lock
114
Chuck Footswitch
115
Chuck Jaw Stroke End Detection Switch
115
Zero Point Adjustment
116
Status Indicators
117
Chuck Opening/Closing Footswitch
119
Construction of the Chuck Opening/Closing Footswitch
120
Spindle Switches
121
Spindle Speed Setting Switches
123
Spindle Override Meter [SPINDLE OVERRIDE]
124
Axis Feed Switches
125
Feedrate Override Dial [OVERRIDE]
126
Rapid Traverse Rate Override Switches
127
Handle Switches
127
Axis Selection Switches
128
Axis Feed Amount Selection Switches
128
Manual Pulse Generator
129
Turret Switches
130
Coolant Switches
131
Machine Light Switch [LIGHT]
132
Chip Conveyor Switches (Chip Conveyor Specification
132
Tailstock Spindle Switches (Tailstock Specification
133
Milling Switches [MILLING] (M Type
134
Door Unlock Switch [DOOR UNLOCK
134
Automatic In-Machine Tool Presetter OUT/IN Switches
135
[TOOL PRESETTER OUT/IN] (Option
135
Automatic Power Shutoff Switch
135
[AUTOMATIC POWER SHUTOFF] (Option
135
Automatic Door Open/Close Switch [AUTOMATIC DOOR OPEN/CLOSE] (Automatic Door Specification
136
Tailstock +/− Switches [TAILSTOCK +/−]
136
(Servo-Controlled Tailstock Specification
136
The Tailstock Clamp/Unclamp Switches [TSCLP/TSUCLP]
137
(Servo-Controlled Tailstock Specification
137
Steady Rest Switch [STEADY REST +/−] (Servo-Controlled Steady Rest Specification
137
Loader Valid Switch (Loader Specification
138
Ceiling Shutter Open/Close Switches (Loader Specification
138
Manual Lubrication Pushbutton
139
Chucking Pressure Adjustment Handle
139
Tailstock Spindle Thrust Adjustment Handle (Tailstock Specification
140
Steady Rest Pressure Adjustment Handle (Steady Rest Specification
140
Operation Panel Screen
141
Work Rest/Steady Rest Manual Operation Screen
141
6 Data Input/Output
142
Setting the I/O Destination (I/O Channel
142
Inputting/Outputting a Program
142
Program Input Operating Procedure
142
Program I/O Alarm Messages
144
Program Output Operating Procedure
144
Inputting/Outputting Offset Data
146
Offset Data Input Operating Procedure
146
Offset Data Output Operating Procedure
147
Table of Contents
149
1 Safety Guidelines
152
2 Turning on the Power
155
Check Items before Turning on the Power
155
Turning on the Power
156
3 Emergency Stop
159
Emergency Stop Button
160
Reset Key
162
Feed Hold Switch
163
4 Turning off the Power
164
5 Selecting Turret
166
6 Axis Movement Operation
167
Zero Return Operation
169
Rapid Traverse Operation
171
Jog Feed Operation
173
Handle Feed Operation
175
Releasing the Soft-Overtravel Alarm
177
7 Spindle Operation
178
Conditions for Starting Spindle Rotation
178
Starting and Stopping Spindle Rotation
180
Chuck Clamp/Unclamp Operation
183
Changing the Chucking Direction
185
Spindle Jog Operation
186
8 Indexing the Turret Head
187
Conditions for Indexing the Turret Head
188
Indexing the Turret after Setting the Target Station Number
189
9 Turning on Machine Light
191
10 Coolant Supply
192
11 Chip Conveyor (Chip Conveyor Specification
193
12 Rotary Tools (M Type
194
Registering Rotary Tools
194
Spindle Selection
195
Starting and Stopping Rotary Tool Spindle
196
Spindle Clamp/Unclamp Operation
199
C-Axis Zero Return Operation
200
C-Axis Rapid Traverse Operation
202
C-Axis Jog Feed Operation
204
C-Axis Handle Feed Operation
206
13 Tailstock Operation (Tailstock Specification
208
Tailstock Spindle IN/OUT Operation
209
Tailstock Spindle Inching Operation
210
Tailstock Spindle Interlock
211
Moving the Tailstock Body
212
Fitting the Tailstock Spindle Center
213
Removing the Tailstock Spindle Center
214
14 Manual Operation of the Servo-Controlled Tailstock (Servo-Controlled Tailstock Specification
215
Moving the Servo-Controlled Tailstock in Manual Operation
215
Releasing Tailstock Hard Overtravel
217
Clamping/Unclamping the Servo-Controlled Tailstock
218
Fitting the Center to the Servo-Controlled Tailstock
218
Removing the Center from the Servo-Controlled Tailstock
219
15 Manual Operation of the Steady Rest (Steady Rest Specifications
220
Procedure for Steady Rest Manual Operation
220
Conditions for Steady Rest Manual Operation
221
16 Manual Operation of the Servo-Controlled Steady Rest (Servo-Controlled Steady Rest Specification
222
Moving the Servo-Controlled Steady Rest in Manual Operation
222
Releasing Servo-Controlled Steady Rest Soft-Overtravel
224
17 Manual Operation of the Work Rest (Work Rest Specifications
225
Work Rest (Without Work Unloading Function
225
Manual Operation of the Work Rest
225
Adjusting the Work Rest (Without the Workpiece Unloading Function
227
Work Rest (with Work Unloading Function
230
Manual Operation of the Work Rest (with the Workpiece Unloading Function
230
Adjusting the Work Rest (with the Workpiece Unloading Function
231
Conditions for Work Rest Manual Operation
234
Table of Contents
237
1 Cautions on Chucking a Workpiece
238
Chucking
238
2 Adjusting the Pressure
242
Adjusting the Chucking Pressure
244
Adjusting the Tailstock Spindle Thrust (Tailstock Specification
245
3 Shaping Soft Jaws for Finishing
246
Cautions on Shaping the Soft Jaws
246
Chucking
246
Chucking
247
4 Chuck Jaw Stroke End Detection Function
262
Table of Contents
273
1 Conditions for Starting Automatic Operation
274
Preparation before Starting Mass Production
274
2 Check Items When Executing No-Load Running, Test Cutting, Measurement, and Mass Production
276
3 Checks before Starting Mass Production
279
4 Program Check
281
Preparations for Checking a Program
281
5 Checking a Program Using Machine Lock Function
282
6 Checking a Program Without Chucking a Workpiece
285
Precautions on Using the Spindle off Mode Function
286
Checking a Program by Using the Spindle off Mode Function
287
7 Checking the Program with a Workpiece Clamped in the Chuck
291
8 To Finish a Workpiece Within the Specified Tolerance with the Tool Wear Offset Function (Test Cutting
296
9 Setting the Inhibited Tool Entry Zone
301
10 Removing Chips Entangling Workpiece
302
11 Operation Procedure for Different Types of Machining
304
Chuck Work Operation
304
Center-Work Operation (Tailstock Specification
305
Both-Center-Work Operation (Tailstock Specification
306
12 Work Counter/Total Counter Setting (Option
307
Work Counter (Option
307
Total Counter (Option
309
Door Interlock
315
Door Interlock Function P
316
4
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mori seiki NZ-S1500 Specifications
General
Brand
mori seiki
Model
NZ-S1500
Category
Lathe
Language
English
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