Mosa TS 200 BS/EL - User Manual

TS 200 BS/EL
TS 200 BS/EL P
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
232039003 - GB
0 7 0 7
11/01/01 23203M00
preparato da UPT
approvato da DITE

Summary

General Information

General Information and Manual Notes

Important notes and advice for using the manual and understanding its content.

General Usage Guidelines

Guidelines on general product use, safety conformity, and personal safety.

Symbols and Safety Precautions

Safety Warnings and Symbols

Explanation of warning symbols, dangerous situations, and important safety advice.

Prohibitions and Important Advice

Details on prohibited actions and essential advice for safe operation and maintenance.

Installation and Pre-Use Advice

Engine Installation and Fueling Precautions

Guidance on engine setup, fueling precautions, and essential first aid.

Welder Installation and Safety

Safety measures and precautions for installing and operating engine-driven welders.

Machine Placement and Setup

Advice on machine placement, safe operation, and avoiding environmental risks.

Unpacking and Handling

Unpacking and Initial Checks

Instructions for safely unpacking and checking the machine for transport damage.

Machine Transport and Displacement

Safe Transport Procedures

Guidelines for safely transporting the machine, including lifting and securing.

Accessory Assembly

CTM Accessory Installation

Instructions for assembling and attaching the CTM accessory to the machine.

Unit Setup (Gasoline Engines)

Battery, Lubrication, and Fuel Setup

Procedures for setting up the battery, checking oil levels, and filling the air filter.

Engine Alert Systems and Grounding

Guidance on fueling, understanding the oil alert system, and ground connection.

Starting the Engine (Gasoline)

Electric and Manual Start Procedures

Step-by-step instructions for starting the engine using electric or manual methods.

Engine Running-In and Cautions

Important precautions and guidelines for the engine's initial running-in period.

Stopping the Engine (Gasoline)

Engine Shutdown Procedures

Correct procedures for stopping the engine, whether with electric start or without.

Control Panel Overview

Control Component Identification

Detailed list and description of all controls and indicators on the machine.

Using the Machine as a Welder

Welder Safety, Connection, and Current Regulation

Safety considerations, connection procedures, and current regulation for welding.

Welding Features: Scales, OCV, Polarity, Arc Force

Explanation of different welding modes, scale switches, and arc control features.

Engine Starting Function

Engine Starter Operation Guide

Steps for connecting the machine to start an engine and initial operation.

Battery Charging Function

Battery Charger Operation Guide

Instructions for connecting and operating the machine as a battery charger.

Generator Function

Generator Safety and Connection Procedures

Safety warnings, grounding, and connection procedures for generator use.

Generator Output and Protection Systems

Information on generator output, protection devices, and voltage management.

Remote Control Accessory Use

Connecting and Operating the Remote Control

Guide on connecting and using the TC2/TC2/50 remote control for welding current adjustment.

Troubleshooting Common Issues

Welding Output and Quality Problems

Diagnosing and resolving problems related to welding current output and weld quality.

No Output and Intermittent Operation Issues

Troubleshooting guide for scenarios with no output or intermittent welding performance.

Maintenance and Servicing

General Maintenance Precautions and Safety

Essential safety and operational advice for performing maintenance tasks.

Engine, Alternator, and Electrical Panel Checks

Procedures for checking engine, alternator, ventilation, and electrical panels.

Machine Storage Procedures

Gasoline and Diesel Engine Storage Guidelines

Instructions for preparing and storing gasoline and diesel engines for extended periods.

Machine Decommissioning

Disposal and Environmental Procedures

Guidelines for dismantling and disposing of machine parts and fluids responsibly.

Technical Specifications

Engine, Alternator, and Generator Data

Detailed technical specifications for the engine and AC generator.

Acoustic Power Level Information

Information on the machine's noise levels and how they are measured.

Machine Dimensions

Overall Machine Size and Measurements

Visual representation and measurements of the machine's physical size.

Recommended Welding Electrodes

Electrode Types and AWS Standards

Guide to different electrode types (rutile, basic, cellulosic) and AWS standards.

Electrical System Legend

Component Identification and Functions

Detailed legend explaining the function of each electrical component and symbol.

Manual Recoil Starter System

Recoil Starter Schematic Diagram

Electrical schematic diagram for the manual recoil starter mechanism.

Electric Diagrams and Schematics

Wiring Diagrams for TS 200 Models

Detailed wiring diagrams and schematics for various TS 200 BS/EL configurations.

Booster Facility and Remote Control Schematics

Schematics illustrating booster facility connections and remote control wiring.

Spare Parts Ordering Information

Identifying and Ordering Genuine Spare Parts

Guide on how to identify and order genuine MOSA spare parts using part numbers and model details.

Spare Parts Diagrams

Exploded Views of Machine Components

Visual representation of machine components with corresponding part numbers for easy identification.

Detailed Spare Parts Listing

Component Reference Tables and Codes

Comprehensive tables listing spare parts with codes, descriptions, and relevant notes for ordering.

Remote Control Accessory Details

TC2;TC2-50 Remote Control Components

Identification and description of parts for the TC2 and TC2/50 remote control units.

CTM Accessory Parts

CTM 6;2 and CTM 200 Component Lists

Lists of parts for CTM 6/2 and CTM 200 accessories, including related components.

Mosa TS 200 BS/EL Specifications

General

Protection Class	IP23
Welding Process	MMA (Manual Metal Arc)
Output Current Range	30 - 200 A
Fuel	Petrol
Power Supply	Electric start