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MOTO GUZZI California EV V1100 User Manual

MOTO GUZZI California EV V1100
173 pages
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SERVICE STATION MANUAL
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California EV V1100

Table of Contents

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MOTO GUZZI California EV V1100 Specifications

General IconGeneral
BrandMOTO GUZZI
ModelCalifornia EV V1100
CategoryMotorcycle
LanguageEnglish

Summary

CHARACTERISTICS

Safety and Rules

General guidelines and safety precautions for operation and maintenance.

Maintenance Procedures

Guidelines and precautions for vehicle maintenance, component handling, and reassembly.

Running-in and Vehicle Identification

Procedures for vehicle break-in and identifying serial and frame numbers.

Technical Specifications

Details on dimensions, mass, transmission, capacities, electrical, frame, suspensions, and brakes.

SPECIAL TOOLS

Special Tools Catalog

A catalog of specific tools required for various maintenance and repair tasks.

MAINTENANCE

Maintenance Chart and Intervals

Schedule of periodic maintenance tasks at different mileage points.

Engine and Drivetrain Maintenance

Procedures for spark plug, engine oil, gearbox oil, and fuel filter maintenance.

Chassis and Cable Maintenance

Steps for servicing the air filter, throttle grip cables, and related components.

Valve Clearance and Braking System Checks

Procedures for checking valve clearance and brake fluid levels.

ELECTRICAL SYSTEM

Wiring Diagram and Components

Diagram of the electrical system and identification of its components.

System Checks and Inspections

Procedures for checking the stator, alternator, regulator, and starter motor.

Fuses

Information on the location and function of the motorcycle's fuses.

ENGINE FROM VEHICLE

Engine Removal Preparation and Procedure

Steps to prepare the motorcycle and remove the engine unit from the chassis.

ENGINE

Gearbox and Clutch Systems

Diagrams, disassembly, assembly, and checking of gearbox and clutch components.

Engine Mechanical Components

Procedures for cylinder head, rocker arms, valves, and timing system.

Piston, Crankshaft, and Connecting Rods

Procedures for cylinder/piston work, crankshaft inspection, and connecting rod assembly.

Lubrication System

Diagrams and procedures for the oil pump and oil sump.

POWER SUPPLY

Fuel System Circuit and Pump

Diagram of the fuel injection circuit and procedures for the fuel pump.

Injection and Throttle Body Systems

Details on injectors, throttle body, air box, and their adjustments.

Diagnostic Procedures

Steps for performing self-diagnosis and adjusting the throttle potentiometer.

SUSPENSIONS

Front Suspension Components

Procedures for front wheel and fork removal, installation, adjustment, and oil draining.

Steering Damper and Bearings

Procedures for removing the steering damper and servicing steering bearings.

Rear Shock Absorbers

Instructions for adjusting and removing the rear shock absorbers.

CHASSIS

Wheels and Wheel Axle Checks

Procedures for front and rear wheel removal, checking bearings, and wheel axle.

Spoke Tension Adjustment

Instructions for adjusting spoke tension on front and rear wheels.

Swingarm and Cardan Shaft

Steps for removing, checking, and installing the swingarm and cardan shaft.

Bevel Gears and Transmission Box

Procedures for removing and checking bevel gears and the transmission box.

BRAKING SYSTEM

Brake Caliper and Disc/Pad Maintenance

Instructions for removing brake calipers and inspecting discs/pads.

Bleeding the Braking System

Steps for purging air from the front and rear brake hydraulic circuits.

Brake Pump Removal and Adjustment

Procedures for removing brake pumps and adjusting the system.

CLUTCH SYSTEM

Clutch Master Cylinder Removal

Steps for removing the clutch master cylinder assembly.

BODYWORK

Seat, Mirrors, and Fairings

Instructions for removing seats, driving mirrors, and side body panels.

Air Box and Mudguard Removal

Steps for removing the air box and rear mudguard.

Fuel Tank and Front Mudguard

Instructions for removing the fuel tank and front mudguard.

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