MOTO GUZZI V 50 - Workshop Manual

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WORKSHOP

MANUAL

COD. 19920101

Main Page

Index3
Main Features3
Vehicle View7
Main Features9
Fuel and Oil Capacities12
Maintenance Operation13
Engine Lubrication13
Replacing the Oil Cartridge in the Sump13
Cleaning the Wire Gauze Filter and the Sump14
Lubrication of the Gear Box14
Lubrication of Rear Drive Box14
Lubrication of Front Fork14
Sundry Lubrications15
Controls and Instruments15
Ignition Key15
Light Switches15
Horn, Flash Light and Turn Signal Control16
Engine Starting and Emergency Stop Switch16
Left Front Brake and Rear Brake Control Pedal16
Gear Control16
Fuel Filter Cap17
Front and Rear Brakes Fluid Reservoir17
Fuel Taps17
Terminal Block with Fuses17
Seat Locking Device18
Adjusting the Clutch Control Lever18
Adjusting the Right Front Brake18
Adjusting the Left Front Brake and the Rear Brake Pedal18
Adjusting the Throttle Control Grip19
Adjusting the Steering19
Adjusting the Swinging Arm Play19
Adjusting the Rear Suspension/Adjusting Rocker Clearance19
Lubrication and Maintenance Operations20
Torque Loadings21
Specific Workshop Tools23
Engine Unit25
Removal of Engine-Gearbox from the Frame25
Separation of Engine from Gearbox25
Removing the Rocker Box Covers25
Stripping the Cylinder Heads26
Valves Diagrams27
Intake Valve27
Exhaust Valve27
Inspection of Valve Springs28
Valve Guide Coupling Data29
Removing the Cylinder Barrels29
Valve - Valve Guide29
Intake Tubes30
Removing the Compression Rings and Oil Scrapers from the Piston30
Removal of Pistons31
Piston Ring Gaps31
Separating the Crankcase Covers33
Replacing the Seal in Timing Cover (Engine Mounted)35
Dismantling the Con-Rods35
Replacing of Con-Rods or Their Bearings on the Machine37
Dismantling the Crankshaft38
Removing the Flywheel40
Dismantling the Ignition Group40
Timing the Valves on a Bench44
Checking Valve Timing with the Engine on the Machine45
Lubrication46
Removing the Oil Sump46
Dismantling the Oil Pump47
Removing the Oil Pressure Relief Valve48
Oil Pressure Light Switch49
Removing the Oil Cartridge from the Sump49
Removing the Wire Gauge Filter from the Oil Sump49
Carburation50
Carburettor Setting50
Levelling the Floater50
Manual Adjustment of Carburation and Idling Speed50
Adjusting Carburation Using a Vacuometer51
Stripping the Carburettor52
Air Filter and Breather Unit52
Removing the Filter Cartridge53
Clutch Removal, Inspection and Installation55
The Gearbox57
Removing the Gearbox from the Frame and Swinging Arm from the Gearbox57
Clutch Housing58
Clutch59
Gear Box60
Gearbox Cover61
Gear-Shafts Assembly62
Gear Selector65
Kickstarter Operated Model66
Swinging Arm Complete with Rear Drive Box68
Drive Box69
Removing the Bevel Pinion Housing69
Removing the Brake Disc, Casinv Cover, Hollow Spindle, Crown Wheel70
Pinion-Wheel Coupling Clearance (Bevel Set)72
Swinging Arm74
Frame Removal, Inspection, Installation76
Front Fork79
Fork Sleeve81
Rear Suspension83
Steering84
Front Wheel Removal85
Removing the Front Wheel Hub85
Rear Wheel Removal86
Tyres86
Wheel Balancing87
Removing and Re-Fitting the Tyres87
How to Check and Overhaul the Braking Circuits87
Checking Fluid Level in Reservoir (Brakes) and Replacement89
General Procedure for Dismantling Components from the Braking Circuit90
Master Cylinder for the Right Front Brake90
Master Cylinder for Front Left and Rear Brakes90
Master Cylinder Components Overhauling and Replacement90
Calipers for Right Front, Left and Rear Brakes92
Inspection and Replacement of Caliper Components93
Braking Discs94
Braking Circuit Faults94
Recommendations96
Electrical Equipment97
Battery97
Putting a New Dry Battery in Service97
Battery Maintenance98
Measuring Specific Gravity and Temperature of Electrolyte98
Correction of the Specific Gravity Reading in Respect to Temperature98
Alternator99
Regulator99
Rectifier99
Starter Motor100
Electronic Ignition101
Data for Electrically Checking the Magnetic Pickups101
Manual Adjustment of Ignition Timing102
Adjusting Ignition Timing by the Aid of a Special Tool102
Checking Ignition Timing Using a Strobe Lamp103
Electric Equipment104
Headlight104
Replacement of Headlight Bulbs104
Adjusting the Headlight Beam105
Tail Light105
Front and Rear Turn Lights105
Ignition Chart105
Overhaul and Repair of Horn106
Cables106
Key to Wiring Diagram107
Wiring Diagram108
Wiring Diagram110
Inches and Millimeters Conversion Chart113

MOTO GUZZI V 50 - Workshop Manual

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