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MOTO GUZZI V11 SPORT MY 2003 User Manual

MOTO GUZZI V11 SPORT MY 2003
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WORKSHOP MANUAL
WERKSTATTHANDBUCH
ONDERHOUDS-EN
REPARATIEHANDBOEK

Table of Contents

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MOTO GUZZI V11 SPORT MY 2003 Specifications

General IconGeneral
BrandMOTO GUZZI
ModelV11 SPORT MY 2003
CategoryMotorcycle
LanguageEnglish

Summary

SEC. A GENERAL INFORMATION

GENERAL SAFETY REGULATIONS

General safety rules for operating and maintaining the motorcycle.

SEC. B MODEL FEATURES

TECHNICAL SPECIFICATIONS

Detailed technical data for the motorcycle models.

SEC. C CONTROL AND USE OF THE MORBIKE

PRELIMINARY TESTS

Essential checks to perform before starting the engine.

SEC. G CONTROLS

HYDRAULIC CLUTCH AND FRONT BRAKE CONTROL

Operation and adjustment of hydraulic clutch and front brake controls.

SEC. H CHASSIS

STEERING

Information on the steering system, head, and components.

SEC. M ENGINE

ENGINE UNIT REMOVAL - INSTALLATION

Detailed procedures for removing and installing the engine unit.

SEC. P ELECTRICAL SYSTEM

ELECTRICAL SYSTEM DESCRIPTION

Overview of the motorcycle's electrical system components and layout.

SEC. Q V11 SPORT NAKED AND V11 LE MANS VARIANTS

IDENTIFICATION DATA

Information on vehicle identification number (VIN) structure and location.

TECHNICAL SPECIFICATIONS

Detailed technical data for V11 Sport Naked and Le Mans variants.

SEC. N GEARBOX

REMOVAL AND INSTALLATION

Steps for removing and installing the gearbox assembly.

SEC. Q V11 SPORT NAKED AND V11 LE MANS VARIANTS

SCHEDULED MAINTENANCE - TABLE

Maintenance schedule table outlining tasks at different mileage intervals.

SEC. Q V11 SPORT NAKED AND V11 LE MANS VARIANTS

IDENTIFICATION DATA

Details about the vehicle identification number and its components.

SCHEDULED MAINTENANCE - TABLE

Maintenance schedule table covering various procedures and intervals.

SEC. Q V11 SPORT NAKED AND V11 LE MANS VARIANTS

TECHNICAL SPECIFICATIONS

Detailed technical specifications including engine, timing, fuel, exhaust, lubrication, and ignition.

ENGINE

Specific details about the engine configuration, bore, stroke, and performance.

SEC. Q V11 SPORT NAKED AND V11 LE MANS VARIANTS

TRANSMISSIONS

Information on the clutch, primary drive, gearbox, and secondary drive systems.

GEARBOX

Details on the gearbox, including gear ratios and engagement type.

SUSPENSIONS

FRONT SUSPENSION ADJUSTMENT (MARZOCCHI)

Adjustment procedure for Marzocchi front forks.

REAR SUSPENSION

Description of the rear steel swing arm and Sachs Boge shock absorber.

BRAKES

FRONT BRAKES

Description of the front Brembo double disc brake system.

REAR BRAKES

REAR BRAKES DETAILS

Details of the rear fixed disc brake system with double cylinder caliper.

DIMENSIONS AND WEIGHT

DIMENSIONS AND WEIGHT SPECIFICATIONS

Key physical dimensions and weight specifications for the motorcycle.

LIGHT BEAM ADJUSTMENT (LE MANS)

VERTICAL AIMING PROCEDURE

Steps for adjusting the headlight vertical beam for proper aim and visibility.

CLEANING THE WINDSCREEN

CLEANING PRECAUTIONS AND METHODS

Advice on cleaning the windscreen, including precautions and recommended materials.

SCHEDULED MAINTENANCE - TABLE

MAINTENANCE SYMBOLS AND NOTES

Explanation of maintenance symbols (A, C, R) and key notes for the service schedule.

FUEL FILTER

FUEL FILTER REPLACEMENT PROCEDURE

Step-by-step guide for removing, replacing, and refitting the fuel filter.

WING MIRRORS (LEMANS)

DISASSEMBLY AND REASSEMBLY

Instructions for removing and reinstalling the wing mirrors on Le Mans models.

REAR FAIRING

REAR FAIRING DISASSEMBLY AND REASSEMBLY

Steps to remove and reinstall the rear fairing and tail guard.

FAIRING (LE MANS)

FAIRING DISASSEMBLY AND REASSEMBLY

Instructions for removing and reinstalling the fairing on Le Mans models.

HEADLIGHT FAIRING CLEAR PLATE (LE MANS)

CLEAR PLATE DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling the clear plate of the headlight fairing.

STEERING SHOCK ABSORBER (LE MANS)

DISASSEMBLY, ADJUSTMENT, AND REASSEMBLY

Procedures for removing, adjusting, and reinstalling the steering shock absorber.

STEERING

STEERING SYSTEM DISASSEMBLY AND REASSEMBLY

Steps to remove and reassemble the steering head unit and related components.

HALF-HANDLEBARS

RH SIDE DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling RH handlebar controls and components.

LH SIDE DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling LH handlebar controls and components.

FUEL ELECTRIC PUMP UNIT

FUEL ELECTRIC PUMP UNIT DISASSEMBLY AND REASSEMBLY

Procedures for removing and reinstalling the fuel electric pump unit.

ENGINE UNIT REMOVAL - INSTALLATION

ENGINE UNIT REMOVAL PROCEDURE

Detailed steps for removing the engine unit from the motorbike.

ENGINE UNIT INSTALLATION PROCEDURE

Steps for reinstalling the engine unit onto the motorbike.

LIGHT AND ACOUSTIC SYSTEMS / DASHBOARD / CONTROLS

HEADLIGHT (LE MANS) REMOVAL AND REFITTING

Instructions for removing and refitting the headlight on Le Mans models.

REPLACING THE LIGHT BULBS

Steps for replacing headlight bulbs.

FRONT DIRECTION INDICATORS (LE MANS)

REMOVAL, REFITTING, AND BULB REPLACEMENT

Procedures for removing, refitting, and replacing front direction indicator bulbs.

DASHBOARD WARNING LIGHTS (LE MANS)

REPLACEMENT PROCEDURE

Steps for replacing dashboard warning light bulbs.

FUSE TERMINAL BOARD

FUSE REPLACEMENT PROCEDURE

Instructions for replacing fuses, including precautions and fault tracing.

ELECTRICAL SYSTEM DESCRIPTION

KEYS FOR ELECTRICAL SYSTEM DIAGRAM

Legend for electrical system diagram components, wiring, and fuses.

FUEL ELECTRIC PUMP UNIT

FUEL ELECTRIC PUMP UNIT DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling the fuel electric pump unit.

ENGINE IGNITION

COOL ENGINE START-UP PROCEDURE

Steps for starting a cold engine, including choke usage and warnings.

ENGINE WARM START-UP PROCEDURE

Steps for starting a warm engine, noting differences from cold start.

PARKING

PARKING LIGHT USAGE AND KEY OPERATION

Instructions for parking light usage and key switch operation.

ÖHLINS - V11 CAFE SPORT STEERING DAMPER

STEERING DAMPER ADJUSTMENT AND FUNCTION

Details on steering damper function, adjustment, and settings.

ADJUSTING THE HEADLIGHT BEAM – V11 CAFÉ SPORT – V11 BALLABIO

HEADLIGHT BEAM ADJUSTMENT PROCEDURE

Steps for adjusting headlight beam for proper aim and visibility.

ADJUSTABLE TELESCOPIC FORK ADJUSTMENT “MARZOCCHI”

FORK ADJUSTMENT PROCEDURE

Steps for adjusting Marzocchi fork settings, including warnings.

ADJUSTING THE “ÖHLINS”TELESCOPIC FORK

ÖHLINS FORK ADJUSTMENT PROCEDURE

Steps for adjusting Öhlins telescopic fork settings, including factory values and warnings.

ADJUSTING THE “ÖHLINS” REAR MONOSHOCK

ÖHLINS REAR MONOSHOCK ADJUSTMENT PROCEDURE

Steps for adjusting Öhlins rear monoshock settings, including lubrication and warnings.

SERVICE SCHEDULE

MAINTENANCE SYMBOLS AND NOTES

Explanation of maintenance symbols (A, C, R) and key notes for the service schedule.

FRONT FAIRING - V11 CAFE SPORT, V11 BALLABIO

FRONT FAIRING REMOVAL AND REASSEMBLY

Steps for removing and reinstalling the front fairing for specific frame numbers.

FRONT WHEEL

FORK TYPES AND MODELS

Details on different fork types (Marzocchi, Öhlins) and associated models.

FORK REMOVAL AND REASSEMBLY

MARZOCCHI AND ÖHLINS 2ND SERIES FORK PROCEDURES

Steps for removing and reassembling Marzocchi and Öhlins 2nd series forks.

FORK REMOVAL AND REASSEMBLY

ÖHLINS 1ST SERIES FORK PROCEDURES

Steps for removing and reassembling Öhlins 1st series forks.

FRONT FORK

MARZOCCHI FORK PARTS LIST

Diagram and list of parts for the Marzocchi front fork.

FRONT FORK - PARTS

MARZOCCHI FORK PARTS LIST

Diagram and list of parts for the Marzocchi front fork.

REMOVING THE STANCHIONS – SLIDERS

DISASSEMBLY AND REASSEMBLY PROCEDURES

Steps for removing and reassembling fork stanchions and sliders.

FITTING THE STANCHIONS-SLIDERS

STANCHION-SLIDER INSTALLATION PROCEDURE

Steps for installing fork stanchions and sliders, with warnings.

FRONT FORK TOOLS (“ÖHLINS”)

ÖHLINS FRONT FORK SPECIAL TOOLS LIST

List of special tools and their applications for Öhlins front fork service.

CHANGING “MARZOCCHI” FRONT FORK OIL

MARZOCCHI FRONT FORK OIL CHANGE PROCEDURE

Instructions for changing Marzocchi front fork oil, including frequency and reference.

FRONT FORK OIL CHANGE “ÖHLINS”

ÖHLINS FRONT FORK OIL CHANGE PROCEDURE

Detailed steps for changing Öhlins front fork oil, including tool usage and warnings.

FILLING THE FRONT FORK “ÖHLINS”

ÖHLINS FRONT FORK OIL LEVEL FILLING PROCEDURE

Steps for filling Öhlins front fork with oil, including oil level and tool usage.

CHANGING THE ÖHLINS FORK OIL/DUST SEALS

ÖHLINS FORK OIL AND DUST SEAL REPLACEMENT PROCEDURE

Steps for changing Öhlins fork oil and dust seals, including tool requirements.

FUSE TERMINAL BOARD

FUSE REPLACEMENT PROCEDURE

Instructions for replacing fuses, including precautions and fault tracing.

ELECTRICAL SYSTEM DESCRIPTION

ELECTRICAL SYSTEM COMPONENTS

Overview of the electrical system components, including lights.

LIGHTS SPECIFICATIONS

Power ratings for headlight and taillight components.

CONTROLS/INSTRUMENT PANEL/ AUDIBLE AND LIGHTING SIGNAL SYSTEM

HEADLIGHT AND INSTRUMENT PANEL REMOVAL NOTE

Note on removing headlight and instrument panel, requiring prior fairing removal.

FUSE TERMINAL BOARD

FUSE REPLACEMENT PROCEDURE

Steps for replacing fuses and precautions to avoid damage or fire.

SHINDENGEN REGULATOR

REGULATOR CHECKS AND DEFECT DETECTION

Procedures for checking the regulator and identifying defects, with warnings.

SYSTEM COMPONENTS

FUEL CIRCUIT COMPONENTS

Lists components of the fuel circuit including tank, pump, filter, injectors.

FUEL CIRCUIT

Details the fuel injection process and components, referencing fuel pump assembly.

FUEL TANK

FUEL TANK DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling the fuel tank, with safety warnings.

FUEL ELECTRIC PUMP UNIT

FUEL ELECTRIC PUMP UNIT DISASSEMBLY AND REASSEMBLY

Procedures for removing and reinstalling the fuel electric pump unit.

INTAKE AIR CIRCUIT

INTAKE AIR CIRCUIT COMPONENTS

Describes the air intake circuit including filter box, manifold, and throttle body.

AIR FILTER BOX

Details of the air filter box and its removal/installation.

AIR FILTER BOX

AIR FILTER BOX DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling the air filter box.

THROTTLE BODY

THROTTLE BODY DISASSEMBLY AND REASSEMBLY

Steps for removing and reinstalling the throttle body, with lubrication advice.

ELECTRICAL CIRCUIT

ELECTRICAL SYSTEM OVERVIEW AND COMPONENTS

Overview of the electrical circuit's function and list of its components.

OPERATING STAGES

NORMAL ENGINE OPERATION MODE

How the ECU manages engine timing, fuel, and ignition in normal conditions.

START-UP STAGE OPERATION

How the ECU manages engine start-up, including fuel pump activation and initial control.

OPERATION DURING THE ACCELERATION STAGE

ACCELERATION STAGE FUEL MANAGEMENT AND WARNINGS

How the system manages fuel during acceleration and safety precautions.

AXONE 2000 DIAGNOSIS TESTER

CORRECT USE AND SAFETY RULES FOR AXONE 2000

Guidelines for safely and correctly operating the AXONE 2000 diagnostic tool.

AXONE2000 FUNCTIONS

MAIN FUNCTIONS AND MENU NAVIGATION

How to navigate the AXONE2000 main menu and select functions.

AUTODIAGNOSE FUNCTIONALITY

Explanation of the auto-diagnostics function for connecting to ECUs.

INTERFACE MODULE

AXONE2000 INTERFACE MODULE TYPES AND USAGE

Describes interface modules for connecting AXONE2000 to vehicle systems.

READ/WRITE UNIT

MEMORY CARD USAGE AND INSERTION

Information on the memory card and its insertion into the read/write unit.

POWER CONNECTOR AND EXTERNAL POWER

AXONE2000 POWERING METHODS

How to power the AXONE2000 using internal battery or external cable.

REPLACING THE BATTERY

BATTERY REPLACEMENT PROCEDURE

Steps for replacing the AXONE2000 battery, including access and warnings.

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