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MOTO GUZZI V100 E5 2023 User Manual

MOTO GUZZI V100 E5 2023
406 pages
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SERVICE STATION MANUAL
2Q000541
V100 E5

Table of Contents

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MOTO GUZZI V100 E5 2023 Specifications

General IconGeneral
BrandMOTO GUZZI
ModelV100 E5 2023
CategoryMotorcycle
LanguageEnglish

Summary

Pre-delivery

Aesthetic inspection

Visual check of the vehicle's appearance and condition.

Tightening torques inspection

Verification of torque settings for critical fasteners.

Electrical system checks

Inspection of lights, switches, and starter system.

Battery activation procedure

Step-by-step guide for activating a new battery.

Levels check

Checking essential fluid levels like brake, clutch, engine oil, and coolant.

Road test

Evaluating vehicle behavior during a test ride.

Static test

Static checks after road testing, including restarting and steering.

Functional inspection

Verification of all major vehicle systems and components.

Unpacking

Detailed steps for safely unpacking the vehicle from its shipping container.

Characteristics

Rules

General rules and safety precautions for vehicle operation and maintenance.

Safety rules

Specific safety instructions regarding hazardous substances and conditions.

Maintenance rules

General rules and precautions for performing maintenance and repairs.

Running-in

Guidelines for the initial break-in period to ensure durability and performance.

Vehicle identification

Information on frame and engine numbers for identification and registration.

Engine specifications

Detailed technical specifications of the engine.

Transmission specifications

Details on gear ratios and final drive.

Chassis and suspension specifications

Specifications for the frame, steering, and suspension systems.

Brakes specifications

Specifications for front and rear brake systems, discs, and calipers.

Wheels and tyres specifications

Specifications for rims, wheels, tyres, and tyre pressures.

Special Tools

Camshaft timing pin

Tool for setting camshaft timing.

Valve cotters removal tool

Tool for removing valve cotters.

Intake valve spring compressor

Tool for compressing intake valve springs.

Adaptor handle

Handle for various adaptors.

Diagnostic tool

Electronic tool for vehicle diagnostics and parameter checks.

OBD cable for E5 vehicles

Cable for connecting diagnostic tool to E5 vehicles.

Maintenance

Scheduled maintenance table

Table detailing maintenance intervals and tasks for different mileage.

Recommended products

List of recommended lubricants and fluids for vehicle maintenance.

Spark plug removal and check

Procedure for removing and inspecting spark plugs.

Electrical System

Alternator belt removal

Steps to remove the alternator belt.

Alternator belt installation

Steps to install the alternator belt.

Immobiliser system

Explanation of the electronic engine disabling system and key programming.

Electrical checks and inspections

General procedures for checking electrical system components and connections.

Engine from vehicle

Vehicle preparation for engine removal

Steps to prepare the vehicle before engine removal.

Removing the engine from the vehicle

Detailed procedure for removing the engine from the vehicle frame.

Power Supply

Fuel pump

Procedures for removing and installing the fuel pump.

Throttle body removal and installation

Procedures for removing and installing the throttle body.

Suspensions

Handlebar removal and installation

Procedures for removing and installing the handlebar and its controls.

Front fork removal and installation

Procedures for removing and installing the front fork legs.

Steering disassembly and assembly

Procedures for removing and disassembling steering components.

Adjusting steering play

Procedure for adjusting steering play and checking bearing resistance.

Chassis

Wheel replacement procedures

Procedures for replacing TPMS sensor valves and tyre.

Front wheel installation

Procedures for removing and installing the front wheel and its components.

Rear wheel removal and installation

Procedures for removing and installing the rear wheel.

Swinging arm removal and checking

Procedures for removing and checking the swinging arm.

Bevel gears removal and installation

Procedures for removing and installing bevel gears and related components.

Braking System

Front brake master cylinder

Procedures for removing and installing the front brake master cylinder.

Front brake calliper

Procedures for removing and installing the ABS modulator and brake calipers.

Front brake pads

Procedures for removing and installing front brake pads.

Bleeding the braking system

Procedures for bleeding the front and rear brake systems.

Clutch System

Removing the clutch master cylinder

Procedures for removing the clutch master cylinder and pipe.

Removing the clutch slave cylinder

Procedures for removing the clutch slave cylinder.

Cooling System

Coolant replacement

Procedures for draining and refilling the cooling system with coolant.

Removing the radiator

Procedures for removing the radiator and its related components.

Thermostatic valve

Procedures for removing and installing the thermostatic valve assembly.

Bodywork

Seat removal and refitting

Procedures for removing and refitting the rider and passenger seats.

Instrument panel removal and installation

Procedures for removing and installing the instrument panel and windshield.

Headlight assembly removal

Procedures for removing and installing the front spoiler and headlamp assembly.

Turn indicator removal and installation

Procedures for removing and installing front and rear turn indicators.

Fairing mounting panels

Procedures for removing and installing fairing mounting panels.

License plate holder removal

Procedures for removing and installing the license plate holder.

Air box removal and installation

Procedures for removing and installing the air box.

Fuel tank removal and installation

Procedures for removing and installing the fuel tank and its cover.

Rear wheelhouse removal

Procedures for removing the rear wheelhouse components.

Front mudguard removal

Procedures for removing the front mudguard.

Pannier mounting removal

Procedures for removing and installing pannier mounting supports.

Rear grab rail removal

Procedures for removing the rear grab rail.

Instrument cluster support removal

Procedures for removing and installing the instrument cluster support.

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