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MOTO GUZZI V11 BALLABIO User Manual

MOTO GUZZI V11 BALLABIO
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WORKSHOP MANUAL
WERKSTATTHANDBUCH
ONDERHOUDS-EN
REPARATIEHANDBOEK

Table of Contents

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MOTO GUZZI V11 BALLABIO Specifications

General IconGeneral
BrandMOTO GUZZI
ModelV11 BALLABIO
CategoryMotorcycle
LanguageEnglish

Summary

Identification Data

Technical Specifications

Engine

Description of engine components, bore, stroke, displacement, compression ratio, torque, and capacity.

Timing System

Description of the valve train, camshaft, and chain drive.

Fuel Supply System

Details of the indirect electronic injection system, throttle bodies, and injectors.

Exhaust System

Description of stainless steel exhaust pipes, expansion chamber, and silencers.

Lubrication

Description of the pressure system, filters, and oil pressure sensor.

Alternator Generator

Specifications for the alternator, including output capacity.

Ignition

Description of the digital electronic ignition system, spark plugs, and coils.

Transmissions

Clutch

Description of the dry, twin driven plate clutch and its hydraulic control.

Primary Transmission

Description of the helical gearings and ratio.

Gearbox

Description of the six-speed gearbox, engagement, and control pedal.

Gear Ratio

Detailed list of the gearbox gear ratios.

Secondary Transmission

Description of the final drive shaft, universal joint, and gearings.

Chassis

Frame

Description of the rectangular section, single-beam chassis in NiCrMo steel.

Suspensions

Front Suspension

Description of the telescopic hydraulic fork with Marzocchi components.

Rear Suspension

Description of the steel swing arm and Sachs Boge single shock absorber.

Wheels and Tyres

Wheels

Details on alloy cast wheels, rim sizes, and spoke design.

Tyres

Specifications for front and rear tyre sizes and brands.

Brakes

Front Brakes

Description of the Brembo double semi-floating disc brake system.

Rear Brakes

Description of the stainless steel fixed disc brake system.

Dimensions and Weight

Performances

Light Beam Adjustment (Le Mans)

Cleaning the Windscreen

Fuel Filter

Wing Mirrors (Le Mans)

Disassembly

Steps to remove the wing mirrors from the fairing.

Reassembly

Steps to correctly reinstall the wing mirrors.

Rear Fairing

Disassembly

Steps to remove the rear fairing and tail guard.

Reassembly

Steps to reattach the rear fairing and tail guard.

Fairing (Le Mans)

Disassembly

Steps to remove the fairing, including mirrors and indicators.

Reassembly

Steps to correctly reinstall the fairing.

Headlight Fairing Clear Plate (Le Mans)

Disassembly

Steps to remove the headlight fairing clear plate.

Reassembly

Steps to correctly reinstall the headlight fairing clear plate.

Steering Shock Absorber (Le Mans)

Disassembly

Steps to remove the steering shock absorber.

Reassembly

Steps to correctly reinstall the steering shock absorber.

Steering

Disassembly

Steps to disassemble the steering head unit and related components.

Reassembly

Steps to correctly reassemble the steering head unit.

Half-Handlebars

RH Side

Disassembly and reassembly procedures for the right handlebar.

LH Side

Disassembly and reassembly procedures for the left handlebar.

Fuel Electric Pump “1” Unit

Disassembly

Steps to disassemble the fuel electric pump unit.

Reassembly

Steps to reassemble the fuel electric pump unit.

Engine Unit Removal - Installation

Removal

Detailed steps for removing the engine unit from the motorbike.

Reassembly

Detailed steps for installing the engine unit onto the motorbike.

Light and Acoustic Systems / Dashboard / Controls

Headlight (Le Mans)

Procedure for removing the headlight assembly.

Refitting

Procedure for refitting the headlight assembly.

Replacing the Light Bulbs

Steps for replacing headlight bulbs.

Front Direction Indicators (Le Mans)

Removal

Steps to remove the front direction indicators.

Refitting

Steps to refit the front direction indicators.

Light-bulb Replacement

Steps for replacing the front direction indicator bulbs.

Dashboard Warning Lights (Le Mans)

Replacement

Steps for replacing dashboard warning light bulbs.

Fuse Terminal Board

Replacement

Procedure for replacing fuses, including precautions.

Changing Fuses

Detailed steps and warnings for replacing blown fuses.

Electrical System

Keys for Electrical System Diagram

List of electrical components and their corresponding numbers.

Fuses

List of fuses with their amperage ratings.

Replacement

Procedure for replacing fuses.

Electrical System Diagram

Legend for Electrical System Wiring Diagram

Explanation of symbols and connectors used in the wiring diagram.

Front Wheel

Marzocchi / Öhlins 2nd Series Fork

Description of the assembly for Marzocchi and Öhlins forks.

Models and Fork Types

List of motorcycle models and their corresponding fork types.

Removal with Marzocchi and Öhlins 2nd Series Fork

Reassembly with Marzocchi and Öhlins 2nd Series Fork

Steps for reassembling the Marzocchi and Öhlins forks.

Front Fork Parts

Marzocchi Fork Parts

List of individual parts for the Marzocchi front fork.

Öhlins Fork: V11 Rosso Corsa - V11 Café Sport

Öhlins Fork Components

List of individual components for the Öhlins front fork.

Front Fork Parts

Marzocchi Fork Parts

List of individual parts for the Marzocchi front fork.

Removing the Stanchions – Sliders

Disassembly

Steps to remove the stanchion and slider assembly.

Reassembly

Steps to correctly reassemble the stanchion and slider assembly.

Fitting the Stanchions-Sliders

Warning

Safety precautions during the fitting process.

Danger

Safety warning before operating the vehicle after fitting.

Front Fork Tools (“Öhlins”)

Tool Legend

List of special tools required for Öhlins fork maintenance.

Warning

Important note regarding the use of special tools.

Changing Marzocchi Front Fork Oil

Caution

Warning regarding the similarity of stanchion-sliders.

Front Fork Oil Change “Öhlins”

Important Notes on Tools and Procedure

Important notes on using specific tools and the procedure.

Important Notes on General Handling

Important notes on handling the fork components.

Filling the Front Fork “Öhlins”

Note on Tools

Ensure special tools are ready before proceeding.

Note on Slider Handling

Ensure the slider is kept upright during filling.

Changing Öhlins Fork Oil / Dust Seals

Removal

Steps to remove the fork oil seals and dust seals.

Reassembly

Steps to reassemble the fork with new seals.

Warning

Caution against dirt entering the fork.

Throttle Control

Note on Versions and Operations

Information on desmodromic throttle control in specific models.

Steering – V11 Sport Cafe, V11 Ballabio

Disassembly

Steps to disassemble the steering assembly.

Reassembly

Steps to reassemble the steering assembly.

Handlebars –V11 Cafe Sport – V11 Ballabio

Disassembly

Steps to remove the handlebars and controls.

Reassembly

Steps to reattach the handlebars and controls.

Fuel Feed System Description

Lambda Sensor

System Components

Fuel Circuit Components

Lists components of the fuel circuit: tank, pump, filter, adjuster, injectors.

Intake Air Circuit Components

Lists components of the intake air circuit: filter, manifold, throttle body.

Electrical Circuit Components

Lists components of the electrical circuit.

Fuel Circuit

Tank “3”

Disassembly

Steps to safely remove the fuel tank.

Reassembly

Steps to safely reinstall the fuel tank.

Fuel Electric Pump “1” Unit

Disassembly

Steps to disassemble the fuel electric pump unit.

Reassembly

Steps to reassemble the fuel electric pump unit.

Intake Air Circuit

Air Filter Box

Description of the air filter box and its location.

Throttle Body

Description of the throttle body and its function.

Air Filter Box “1”

Disassembly

Steps to remove the air filter box.

Reassembly

Steps to reinstall the air filter box.

Throttle Body “2”

Disassembly

Steps to disassemble the throttle body.

Important Notes on Lubrication

Recommendation for periodic lubrication of the joint.

Electrical Circuit

USA Versions Note

Specific note regarding catalytic converter and Lambda probe absence on USA models.

Electrical System Components

List of key electrical components: battery, sensors, ECU, etc.

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