MPE CHAIN-VEY - User Manual

MPE Chain-Vey conveyors comply with safety regulations; manual must be understood before use.

Lists essential safety guidelines for installation, operation, and maintenance of the conveyor.

Identifies the component responsible for tensioning and guiding the chain in the system.

Designates the point where product is introduced into the conveying system.

Highlights an inlet configuration with a baffle for controlling product flow.

Describes the floor-mounted structural element for supporting conveyor piping.

Identifies the transparent component used for visual product inspection during conveyance.

Specifies the fitting used to join sections of conveyor piping securely.

Designates the curved pipe section for gradual changes in conveyor direction.

Marks the unit responsible for releasing product from the conveyor system.

Identifies the adapter piece connecting the discharge unit to the piping.

Describes the overhead support system for suspending conveyor piping.

Identifies the primary motorized component that drives the conveyor chain.

Specifies the transition piece linking the drive unit to the discharge mechanism.

Explains the drive unit's role in pulling the chain and its installation at the circuit end.

Details mounting options (ceiling/base) and dimensions, including weight.

Highlights critical steps for the gearmotor breather seal and oil level check upon installation.

Guides on adjusting the conveyor speed using the drive unit's gearmotor and VFD.

Explains how to manually rotate the drive sprocket for installation or maintenance.

Explains the turnaround unit's role in tensioning the chain and system movement.

Details mounting options (ceiling/base) and suspension methods for the unit.

Describes the discharge unit's pneumatic rotary actuated drop-door for product discharge.

Details mounting options (ceiling/base) and the unit's approximate weight.

Provides notes on air pressure limits, flow controllers, and air jet function.

Details the material, OD, wall thickness, and weight of the seamless 6" sch10 stainless steel pipe.

Describes conveying elbows, their material, bends, radii, and weight.

Explains the sightglass function, material, and cleaning recommendations.

Details grounding procedures to avoid static buildup and support bar installation.

Outlines the installation process for pipe sections, couplings, and ensuring proper alignment.

Describes inlets as entry points and their placement on the 'product side' of the system.

Explains the use of a flow control baffle for product fill level and reducing pull on the chain.

Details chain breaking load, disc material, and weight of chain/discs.

Provides instructions for routing and installing the chain, emphasizing avoiding twists.

Explains how to connect chain ends and cut excess links, noting connector link placement.

Explains supports for piping at a set distance and required spacing.

Details the design of floor supports with leveling mounts for vertical adjustment.

Describes ceiling supports for suspension via threaded rod or cable.

Guides on adjusting chain tension using tensioner nuts and verifying correct tautness.

Explains using the scale for tracking tension setpoint and spring compression.

Emphasizes allowing clearance between puck rotation and the turnaround unit back wall.

Details adjusting trip brackets for the tension limit switch to control system tension.

Instructs on investigating causes and resetting the tension limit switch.

Recommends periodic lubrication of the tension switch roller for maximum life.

Outlines checks before startup and during the first hour of operation.

Specifies authorized personnel, feed rates, chain checks, and E-stop usage.

Recommends running the machine empty before shutdown to prevent product hardening.

Explains the inlet flow control baffle's function and adjustment for feed rate.

Guides on adjusting baffles, speed, and feed rate for desired product fill levels.

Provides a checklist for routine inspections of various conveyor components.

Lists common issues like chain 'jumps' sprocket and their probable causes.

Specifies when chain, discs, sprockets, or tubing require replacement based on wear.

Details lubrication requirements for Drive Unit gearmotors and Turnaround Unit bearings.

Outlines the procedure for removing and replacing the conveyor chain.

Illustrates the components involved in sprocket replacement.

Shows wiring diagrams for three-phase and single-phase motors for the drive unit.

Details the Devicenet wiring connections and terminal assignments for the drive unit.

Illustrates VFD wiring, including functions of CW/stop, CCW/stop, and f1/f2 terminals.

Explains the shock relay's function in monitoring motor current and preventing overloads.

Provides step-by-step instructions for setting up the start delay, trip delay, and current.

Describes the tension/limit switch, its voltage, and configuration.

Details the specifications of solenoid valves used for pneumatic components.