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MR VACUTAP RMV-II User Manual

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ON-LOAD TAP-CHANGER
VACUTAP
®
RMV-II
OPERATING INSTRUCTIONS
2159612/03 EN

Table of Contents

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MR VACUTAP RMV-II Specifications

General IconGeneral
BrandMR
ModelVACUTAP RMV-II
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction to VACUTAP RMV-II

1.1 Validity of Technical File

Technical file applies to VACUTAP® RMV-II on-load tap-changer with standard position designations.

1.2 Manufacturer Information

Information about the manufacturer, Reinhausen Manufacturing Inc., and contact details.

1.3 Document Completeness

Technical file is incomplete without supporting documents like technical data and drawings.

1.4 Safekeeping of Documentation

Keep the technical file and supporting documents ready and accessible for future use.

1.5 Notation Conventions

Explains the display of warnings, signal words, and pictograms used in the technical file.

1.5.1 Hazard Communication System

Explains the display of warnings, signal words, and pictograms used in the technical file.

1.5.2 Information System Structure

Describes how information is laid out to simplify and improve understanding of procedures.

1.5.3 Instruction System Format

Explains the structure of single-step and multi-step instructions within the document.

Safety Guidelines for VACUTAP RMV-II

2.1 Appropriate Use

Defines the intended use of the on-load tap-changer and conditions for safe operation.

2.2 Fundamental Safety Instructions

Provides general safety guidelines covering personal protective equipment and work area safety.

Limit Step Capacity and Switching Capacity

Discusses limits on tap change operations and switching capacity to prevent injury and damage.

Working During Operation Safety

Emphasizes safe operation practices and regular checks of safety equipment.

Explosion Protection Measures

Advises against working in areas with risk of explosion due to flammable gases or dusts.

Importance of Safety Markings

Highlights the importance of observing and maintaining safety markings on the product.

Ambient Conditions for Operation

Stresses the need to operate the product within specified ambient conditions.

Auxiliary Materials and Operating Materials

Warns about using unapproved materials and specifies requirements for hoses and lubricants.

Modifications and Conversions Policy

States that unauthorized changes can lead to injury or damage and require manufacturer consultation.

Spare Parts Usage Guidelines

Warns against using unapproved spare parts, which can cause injury or damage.

2.3 Personnel Qualification Requirements

Outlines requirements for electrically skilled and trained persons for safe operation.

Operator Responsibilities

Defines the operator's role and the need for training by the operating company.

Technical Service Recommendations

Recommends using the manufacturer's Technical Service for maintenance, repairs, and retrofitting.

Authorized Personnel for Maintenance

Mentions personnel trained by the manufacturer for special maintenance tasks.

2.4 Personal Protective Equipment (PPE)

Details necessary personal protective equipment for minimizing health risks.

Special PPE for Specific Environments

Lists specific PPE like safety glasses, visor, hard hat, and hearing protection.

Product Description of VACUTAP RMV-II

3.1 Scope of Delivery

Details how the product is packaged and delivered, including its components.

3.2 On-load Tap-Changer

Explains the function of RMV-II tap-changers in regulating voltage or phase angle.

3.2.1 Function Description of On-load Tap-Changer

Explains the function of RMV-II tap-changers in regulating voltage or phase angle.

3.2.2 On-load Tap-Changer Design

Describes the design and main components of the RMV-II on-load tap-changer.

3.2.2.1 Name Plate Location

Specifies the location of the on-load tap-changer's name plate.

3.2.3 Protective Devices

Details the MPreC® pressure relief device, its function, and compliance with IEC standards.

3.2.3.1 Pressure Relief Device MPreC®

Details the MPreC® pressure relief device, its function, and compliance with IEC standards.

3.3 Motor-Drive Unit

Explains how the motor-drive unit adjusts the operating position of tap-changers.

3.3.1 Function Description of Motor-Drive Unit

Explains how the motor-drive unit adjusts the operating position of tap-changers.

Voltage Interruption Handling

Describes how the motor-drive unit handles voltage interruptions during tap-change operations.

3.3.2 Motor-Drive Unit Design

Mentions that actual equipment may differ from illustrations.

3.3.3 Protective Devices in Motor-Drive Unit

Lists protective devices fitted within the motor-drive unit for safety.

3.4 Monitoring System (VIM)

Explains how the monitoring system detects vacuum interrupter malfunctions.

3.4.1 Function Description of Monitoring System

Explains how the monitoring system detects vacuum interrupter malfunctions.

3.4.2 Monitoring System Displays and Controls

Details the indicators and controls of the monitoring system behind the motor-drive unit door.

3.5 Dehydrating Breather

Explains the function and components of the dehydrating breather.

Packaging, Transport, and Storage

4.1 Packaging Details

Describes how products are packaged for protection against moisture and damage.

4.1.1 Packaging Suitability

Details proper stacking and handling of crates to prevent property damage.

4.1.2 Shipping Markings Explained

Explains the shipping pictograms used for safe transport and storage.

4.2 Transportation, Receipt, and Handling

Provides instructions on recording and reporting external transport damage found upon receipt.

Handling Visible Damage

Provides instructions on recording and reporting external transport damage found upon receipt.

Handling Hidden Damage

Outlines steps to take when transport damage is discovered after unpacking.

4.3 Unpacking and Damage Checks

Instructions for unpacking and checking for damage, emphasizing secure handling.

4.4 Storage Recommendations

Advises on proper storage procedures, including filling with oil and nitrogen.

Fitting the On-load Tap-changer

5.1 Preparatory Work for Fitting

Steps to perform before mounting the on-load tap-changer on the transformer.

5.2 Fitting the On-load Tap-changer

Instructions for welding the oil compartment to the transformer tank, ensuring a proper seal.

5.3 Connecting Tap Winding and Take-off Lead

Instructions for connecting the tap winding and on-load tap-changer take-off lead carefully.

Fitting the Motor-Drive Unit

6.1 Preparatory Work for Motor-Drive Unit

Essential steps before fitting the motor-drive unit, including checking serial numbers and neutral position.

Checking On-load Tap-Changer Neutral Position

Details how to check the neutral position of the on-load tap-changer's change-over selector contacts.

Checking Motor-Drive Unit Neutral Position

Explains how to verify the neutral position of the motor-drive unit's tap position and tap-change indicators.

Assembly Variants for Motor-Drive Unit

Differentiates between standard and offset assembly methods for the motor-drive unit.

6.2 Fitting Motor-Drive Unit to Tap-Changer

Refers to external operating instructions for detailed fitting and electrical connection.

Checks After Assembly

7.1 Manual Check Procedure

Step-by-step guide for manually checking the tap-changer's operation and component movement.

7.2 Checking Motor-Drive Unit and Monitoring System

Verifies the correct functioning of the motor-drive unit and monitoring system.

7.3 Ratio Test and DC Resistance Measurement

Instructions for performing the transformer ratio test in all operating positions.

7.3.1 Carrying Out Transformer Ratio Test

Instructions for performing the transformer ratio test in all operating positions.

7.3.2 Measuring DC Resistance on Transformer

Details on measuring DC resistance across various operating positions and permitted currents.

Drying the On-load Tap-Changer

Filling the On-load Tap-Changer with Oil

Fitting Accessories

10.1 Fitting the Dehydrating Breather

Detailed instructions and diagram for mounting the dehydrating breather.

10.2 Pressure Relief Device MPreC®

Refers to relevant operating instructions for the pressure relief device.

Commissioning at Manufacturer's Site

11.1 Checks Before Commissioning

Specifies checks required before initial transformer energization, referencing previous chapters.

11.2 Performing Trial Tap-Change Operations

Guides on testing tap change operations for mechanical functions after installation.

11.3 High-Voltage Tests on Transformer

Instructions for performing high-voltage tests to ensure joint operation and identify malfunctions.

Transporting Transformer to Installation Site

12.1 Transport with Removed Drive

Steps for transporting the transformer with the motor-drive unit removed.

Commissioning at Operating Site

13.1 Safety Current Circuits

Checks the completeness and functionality of safety current circuits for the transformer and related equipment.

13.2 Performing Trial Tap-Change Operations

Tests tap change operations for mechanical functions after drying and filling with oil.

13.3 Switching on Transformer

Procedures and precautions for energizing the transformer after installation.

Actuating Motor-Drive Unit with Hand Crank

Monitoring During Operation

15.1 Annual Checks

Lists annual checks including oil quality, motor-drive unit, and return to starting position.

15.1.1 Checking Oil Quality

Details how to check dielectric strength and water content of the insulating oil annually.

15.1.2 Checking Motor-Drive Unit

Refers to motor-drive unit operating instructions for checking switching functions.

15.1.3 Checking Return to Starting Position

Steps to verify the on-load tap-changer returns to its starting position after an error.

15.2 Occasional Visual Checks

Guidelines for trained experts to perform visual checks on the transformer and components.

Fault Elimination Procedures

16.1 General Information on Faults

General safety warnings and notes regarding fault elimination procedures.

16.2 Fault Elimination Overview

A table assisting in detecting and remedying faults, with actions for various error patterns.

16.3 Monitoring System Displays and Controls

Details the displays and controls of the monitoring system (VIM) behind the motor-drive unit door.

16.4 Monitoring System Operating Statuses

Describes LED indications on the monitoring circuit board and swing frame for various operating statuses.

Maintenance of VACUTAP RMV-II

17.1 Maintenance Intervals

Specifies maintenance intervals and the importance of observing them to prevent damage.

17.2 Taking On-load Tap-Changer Out of Service

Steps to safely take the on-load tap-changer out of service for maintenance.

17.3 Draining Oil and Testing Oil Quality

Procedures for draining oil and testing its dielectric strength and water content.

17.4 Investigating Vacuum Interrupters

How to check for any visible external damage on vacuum interrupters.

17.4.1 External Integrity Check

How to check for any visible external damage on vacuum interrupters.

17.4.2 Checking Contact Erosion Indicator

How to check the contact erosion indicator for vacuum interrupter wear.

17.4.3 Replacing Vacuum Interrupter

Information on replacing vacuum interrupters when excessive wear is detected.

17.5 Checking By-pass Switch

How to check the condition of the by-pass switch contacts P₂ and P₃.

17.6 Maintaining Motor-Drive Unit

Specifies replacement of the braking contactor in the motor-drive unit after 500,000 operations.

17.7 Maintaining Monitoring System

Checks to perform on the monitoring system during maintenance.

17.8 Maintaining Dehydrating Breather

Procedures for maintaining the dehydrating breather, including drying agent replacement.

17.9 Preparing On-load Tap-Changer for Service

Steps to prepare the on-load tap-changer for service after maintenance work.

Technical Data for VACUTAP RMV-II

18.1 Technical Data for 15 kV

Provides detailed technical specifications for the RMV-II (15 kV) on-load tap-changer.

18.1 Technical Data for 26.4 kV

Provides detailed technical specifications for the RMV-II (26.4 kV) on-load tap-changer.

18.1 Technical Data for 72.5 kV

Provides detailed technical specifications for the RMV-II (72.5 kV) on-load tap-changer.

18.1 General Data

Lists general parameters like design, tank dimensions, weight, and oil filling quantity.

18.2 Temperature Range

Specifies the operating temperature range for the on-load tap-changer.

Appendix: Limit Values

19.1 Limit Values for Oil Quality

Provides limit values for dielectric strength and water content of the insulating oil.

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