MTU 16V2000G series User Manual

Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Personnel and organizational requirements 7
1.3 Transport 8
1.4 Safety regulations for startup and operation 9
1.5 Safety precautions when working on the
engine 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 13
1.7 Standards for safety notices in the text 15
2 General Information
2.1 Engine side and cylinder designations 16
2.2 Engine – Overview 17
2.3 Sensors and actuators – Overview 18
3 Technical Data
3.1 Engine data 12V/16V2000Gx6S, 3B,
continuous operation, variable load, ICXN,
optimized fuel consumption (provisional) 22
3.2 Engine data 12V/16V2000Gx6S, 3D,
standby current, fuel stop power (IFN),
optimized fuel consumption (provisional) 26
3.3 Engine data 12V/16V2000Gx6S, 3F,
standby operation mode, unlimited, ICXN,
optimized fuel consumption (provisional) 30
3.4 Engine data 12V/16V2000Gx6S, 3G,
continuous operation, time-limited, ICXN,
optimized fuel consumption (provisional) 33
3.5 Engine data 12V/16V2000Gx6S, 3H,
standby operation mode, special
qualifications, optimized fuel consumption
(provisional)
36
3.6 Engine data 12V/16V2000Gx6S, 3B,
continuous operation, variable load, ICXN,
EPA Nonroad T2 (40CFR89) (provisional) 40
3.7 Engine data 12V/16V2000Gx6S, 3D,
standby current, fuel stop power (IFN), EPA
Nonroad T2 (40CFR89) (provisional) 44
3.8 Engine data 12V/16V2000Gx6S, 3F,
standby operation mode, unlimited, ICXN,
EPA Nonroad T2 (40CFR89) and EPA
Stationary EMERG T2 (40CFR60)
(provisional)
48
3.9 Engine data 12V/16V2000Gx6S, 3G,
continuous operation, time-limited, ICXN,
EPA Nonroad T2 (40CFR89) (provisional) 52
3.10 Engine data 12V/16V2000Gx6S, 3H,
standby operation mode, special
qualifications, EPA Nonroad T2 (40CFR89)
and EPA Stationary EMERG T2 (40CFR60)
(provisional)
55
3.11 Firing order 59
3.12 Engine – Main dimensions 60
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 61
4.2 Putting the engine into operation after
scheduled out-of-service-period 62
4.3 Starting the engine 63
4.4 Operational checks 64
4.5 Emission label – Check 65
4.6 Engine shutdown 66
4.7 Emergency engine stop 67
4.8 After stopping the engine 68
4.9 Plant – Cleaning 69
5 Maintenance
5.1 Maintenance task reference table [QL1] 70
6 Troubleshooting
6.1 Troubleshooting 71
6.2 Engine Control Unit – ECU9 fault messages 74
7 Task Description
7.1 Engine 102
7.1.1 Engine – Cranking manually 102
7.1.2 Engine – Barring with starting system 103
7.2 Crankcase Breather 104
7.2.1 Crankcase breather – Oil mist fine separator
replacement 104
7.3 Valve Drive 105
7.3.1 Valve clearance – Check and adjustment 105
7.3.2 Cylinder head cover – Removal and
installation 108
7.4 Injector 109
7.4.1 Injector ‒ Replacement 109
7.4.2 Injector – Removal and installation 110
7.4.3 Injector functions 116
7.5 Fuel System 117
7.5.1 Fuel system – Venting 117
7.5.2 Fuel – Draining 118
MS15054/00E 2015-09 | Table of Contents | 3
DCL-ID: 0000037216 - 002

MTU 16V2000G series Specifications

General

Brand	MTU
Model	16V2000G series
Category	Engine
Language	English