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MTU 20V4000L32FNER - User Manual

MTU 20V4000L32FNER
220 pages
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Operating Instructions
Gas engine
20V4000L32FNER
MS150122/02E

Table of Contents

Questions and Answers

Summary

Safety

Important provisions for all products

General safety rules and warnings applicable to all products, covering correct use and potential risks.

Correct use of all products

Defines the intended use, operating parameters, and prohibits unauthorized modifications to the product.

Personnel and organizational requirements

Outlines requirements for personnel qualifications, training, PPE, and organizational measures.

Initial start-up and operation - Safety regulations

Details safety measures and regulations for the initial startup and operation of the product.

Safety regulations for startup and operation, specific information for gaseous fuel or dual fuel supply applications

Specific safety rules for startup and operation of gas or dual-fuel engine applications.

Assembly, maintenance, and repair work - Safety regulations

Provides essential safety guidelines for all assembly, maintenance, and repair activities.

Safety regulations for assembly, maintenance and repair work, specific information for gaseous fuel and dual fuel supply or applications

Specific safety regulations for maintenance and repair work on gas and dual-fuel supplied equipment.

Fire and environmental protection, fluids and lubricants

Covers safety measures for fire prevention, environmental protection, and handling of fluids/lubricants.

Standards for warning notices in the text and highlighted information

Explains the meaning and use of warning notices and highlighted information within the manual.

Transport

Transport

Procedures and precautions for safely transporting the engine/genset, including lifting and securing.

Product Summary

Engine overview

Visual identification and labeling of the engine's main components.

Engine side and cylinder designations

Explains the identification system for engine sides and individual cylinders.

Engine - Main dimensions

Provides key physical dimensions of the engine, including length, width, and height.

Firing order

Specifies the sequence of cylinder firings for proper engine operation.

Technical Data

Lists critical operational specifications, power ratings, and site conditions for the engine.

Monitoring, Control and Regulation Equipment

Describes the engine's monitoring, control units (ECU, EMU), and regulation systems.

Operation

Runtimes at partial load

Guidelines for engine operation at partial load to ensure availability and minimize maintenance.

Putting the engine into operation after extended out-of-service periods (>3 months)

Step-by-step procedure for recommissioning the engine after extended periods of inactivity.

Putting the engine into operation after scheduled out-of-service-period

Procedure for restarting the engine after planned or scheduled downtime.

Control, starting and stopping sequences

Details the automatic sequences for engine start, stop, and emergency stop operations.

Engine - Start

Instructions and preconditions for safely starting the engine.

Operational checks

Procedures for routine checks to be performed during engine operation.

Emission values - Check

Steps and precautions for measuring and verifying engine emission values.

Engine - Shutdown

Procedure for safely shutting down the engine according to specified sequences.

Engine - Emergency shutdown

Explains the procedure for emergency engine shutdown and associated safety measures.

After stopping the engine - Engine remains ready for operation

Notes on the engine's state after stopping, remaining ready for operation.

After stopping the engine - Putting the engine out of operation

Procedures for taking the engine out of service for extended periods.

Maintenance

50-hours check

Details the specific checks to be performed after the first 50 operating hours.

Maintenance task reference table [QL1]

A table linking maintenance tasks to their intervals and related procedures.

Troubleshooting

Fault messages - Key

Explains abbreviations and meanings used in fault messages for troubleshooting.

Fault messages in genset control system log

Lists specific fault codes, causes, and corrective actions for the genset control system.

Engine governor - Fault messages

Identifies fault messages related to the engine governor and their remedies.

Task Description

Engine

Describes engine-specific tasks, including barring and checking for gas smell.

Crankcase Breather

Details maintenance procedures for the crankcase breather and oil separator filter.

Ignition System

Covers tasks related to the engine's ignition system, including spark plug and timing checks.

Valve Drive

Describes maintenance procedures for the valve train, including protrusion and clearance checks.

Gas System

Outlines tasks related to the engine's gas supply system, focusing on leak checks.

Air Filter

Instructions for air filter replacement and removal/installation.

Lube Oil System, Lube Oil Circuit

Procedures for managing engine oil levels, changing oil, and sample extraction.

Oil Filtration; Cooling

Details the replacement of engine oil filters and related cooling checks.

Coolant Circuit, General, High-Temperature Circuit

Maintenance for the engine's high-temperature coolant circuit, including level checks and draining.

Low-Temperature Circuit

Procedures for maintaining the low-temperature coolant circuit, including level and coolant changes.

Wiring (General) for Engine;Gearbox;Unit

Covers checks and procedures for engine cabling and sensor connections.

Appendix A

Abbreviations

List of abbreviations and their meanings used throughout the manual.

MTU Onsite Energy contact person; service partner

Information on contacting MTU Onsite Energy for support, service, and spare parts.

Appendix B

Special Tools

Lists special tools and their part numbers required for maintenance and repair procedures.

Index

An alphabetical index of topics covered in the manual for quick reference.

Summary

Safety

Important provisions for all products

General safety rules and warnings applicable to all products, covering correct use and potential risks.

Correct use of all products

Defines the intended use, operating parameters, and prohibits unauthorized modifications to the product.

Personnel and organizational requirements

Outlines requirements for personnel qualifications, training, PPE, and organizational measures.

Initial start-up and operation - Safety regulations

Details safety measures and regulations for the initial startup and operation of the product.

Safety regulations for startup and operation, specific information for gaseous fuel or dual fuel supply applications

Specific safety rules for startup and operation of gas or dual-fuel engine applications.

Assembly, maintenance, and repair work - Safety regulations

Provides essential safety guidelines for all assembly, maintenance, and repair activities.

Safety regulations for assembly, maintenance and repair work, specific information for gaseous fuel and dual fuel supply or applications

Specific safety regulations for maintenance and repair work on gas and dual-fuel supplied equipment.

Fire and environmental protection, fluids and lubricants

Covers safety measures for fire prevention, environmental protection, and handling of fluids/lubricants.

Standards for warning notices in the text and highlighted information

Explains the meaning and use of warning notices and highlighted information within the manual.

Transport

Transport

Procedures and precautions for safely transporting the engine/genset, including lifting and securing.

Product Summary

Engine overview

Visual identification and labeling of the engine's main components.

Engine side and cylinder designations

Explains the identification system for engine sides and individual cylinders.

Engine - Main dimensions

Provides key physical dimensions of the engine, including length, width, and height.

Firing order

Specifies the sequence of cylinder firings for proper engine operation.

Technical Data

Lists critical operational specifications, power ratings, and site conditions for the engine.

Monitoring, Control and Regulation Equipment

Describes the engine's monitoring, control units (ECU, EMU), and regulation systems.

Operation

Runtimes at partial load

Guidelines for engine operation at partial load to ensure availability and minimize maintenance.

Putting the engine into operation after extended out-of-service periods (>3 months)

Step-by-step procedure for recommissioning the engine after extended periods of inactivity.

Putting the engine into operation after scheduled out-of-service-period

Procedure for restarting the engine after planned or scheduled downtime.

Control, starting and stopping sequences

Details the automatic sequences for engine start, stop, and emergency stop operations.

Engine - Start

Instructions and preconditions for safely starting the engine.

Operational checks

Procedures for routine checks to be performed during engine operation.

Emission values - Check

Steps and precautions for measuring and verifying engine emission values.

Engine - Shutdown

Procedure for safely shutting down the engine according to specified sequences.

Engine - Emergency shutdown

Explains the procedure for emergency engine shutdown and associated safety measures.

After stopping the engine - Engine remains ready for operation

Notes on the engine's state after stopping, remaining ready for operation.

After stopping the engine - Putting the engine out of operation

Procedures for taking the engine out of service for extended periods.

Maintenance

50-hours check

Details the specific checks to be performed after the first 50 operating hours.

Maintenance task reference table [QL1]

A table linking maintenance tasks to their intervals and related procedures.

Troubleshooting

Fault messages - Key

Explains abbreviations and meanings used in fault messages for troubleshooting.

Fault messages in genset control system log

Lists specific fault codes, causes, and corrective actions for the genset control system.

Engine governor - Fault messages

Identifies fault messages related to the engine governor and their remedies.

Task Description

Engine

Describes engine-specific tasks, including barring and checking for gas smell.

Crankcase Breather

Details maintenance procedures for the crankcase breather and oil separator filter.

Ignition System

Covers tasks related to the engine's ignition system, including spark plug and timing checks.

Valve Drive

Describes maintenance procedures for the valve train, including protrusion and clearance checks.

Gas System

Outlines tasks related to the engine's gas supply system, focusing on leak checks.

Air Filter

Instructions for air filter replacement and removal/installation.

Lube Oil System, Lube Oil Circuit

Procedures for managing engine oil levels, changing oil, and sample extraction.

Oil Filtration; Cooling

Details the replacement of engine oil filters and related cooling checks.

Coolant Circuit, General, High-Temperature Circuit

Maintenance for the engine's high-temperature coolant circuit, including level checks and draining.

Low-Temperature Circuit

Procedures for maintaining the low-temperature coolant circuit, including level and coolant changes.

Wiring (General) for Engine;Gearbox;Unit

Covers checks and procedures for engine cabling and sensor connections.

Appendix A

Abbreviations

List of abbreviations and their meanings used throughout the manual.

MTU Onsite Energy contact person; service partner

Information on contacting MTU Onsite Energy for support, service, and spare parts.

Appendix B

Special Tools

Lists special tools and their part numbers required for maintenance and repair procedures.

Index

An alphabetical index of topics covered in the manual for quick reference.

MTU 20V4000L32FNER Specifications

General IconGeneral
Engine Model20V4000L32FNER
Engine TypeDiesel
Cylinders20
ConfigurationV
Speed1500 rpm
Fuel TypeDiesel
Cooling SystemWater-cooled
Bore170 mm
Stroke210 mm
Compression Ratio16.5:1
Displacement95.4 liters
Fuel Consumption200 g/kWh
Emissions ComplianceIMO Tier II

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